PS Magazine Issue 180 1967 Series [180 ed.]

PS Magazine, also known as the Preventive Maintenance Monthly, is an official publication of the Army, providing informa

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PS Magazine Issue 180 1967 Series [180 ed.]

Table of contents :
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Citation preview

YOUR PM MEANS-

EQUIPMENT

More and more commanders, ranging from platoon level all the way to the top of the Army, are putting the bee on one r eal hot topic these days : I( ee~uipment

R eady lor Combat.

Lots of things are happening to k eep c5.24

ftusmflf'fIolder

GENERAl & SUPPORT Generator HIIte

55l5OKW Gtneraion

Gasriel1lRlllge IH3 IftowJ>tibllelfions SllppI1 14, n, It.Jt, 2-l31,4t.43, 44,41.50, 51,U, $3,54

Published b, the D~~3rtment ot the Armj for th~ Intormatlon ot organizational maintenance and ~upply personnel 0 s !"bulla" IS made through normal publl

maintenance problems by creating an interest in, a knowledge of, and effe(~. tive management of preventive maintenance programs." It even has its own miniature lapel pin. The whole idea is to have fighting equipment that will be ready to fight any time and for as long as it's needed. Now, how about you? Is your e(luipment ready? PM every day the CLTORF way can make the difference. fh, (II(HO 'hi. /I,df. H(J~I (If

for (J dll/II' ~/lIf'I Oil

PH (

1111,.

/I

rlf'

,. ... Ho.!(/;:;ltlf'.

III

When this compact of the choppers enters your traffic pattern get set for a new experience. This gem was designed for performance and easy maintenance. Imagine-there're no grease fittings to lube, no control cables to check tension on and practically no hydraulic system to service. \"\lith a Daily, (no Intermediate) and a 3OO-hr Periodic inspection you can see a crew chief's got it made in the shade. There is no lube chart but you do have a service chart. Fill 'er up with }P.4 fuel, MIL·L· 7808 oil for the en·

mission and tail rotor transmissionshe's ready for action. The only hydraulic oil used, MIL-H-5606, is for the oneway lock-control (un.iloc) activator. 'Course this lightweight (1163-lbs) is thin skinned and needs plenty of tender lovin' care from pilots and mechanics. For the grou·nd handling wheels all you need is ordinary muscle-no hydraulics here. Lower the tail boom for

When this compact of the choppers enters your traffic pattern get set for a new experience. This gem was designed for performance and easy maintenance. Imagine-there're no grease fittings to lube, no control cables to check tension on and practically no hydraulic system to service. \Vith a Daily, (no Intermediate) and a 300-hr Periodic inspection you can see a crew chief's gOt it made in the shade. There is no lube chart but you do have a service chart. Fill 'er up with ]P.4 fuel, MIL·L· 7808 oil for the en·

gine, MIL-L-23699 for the main transmission and tail rotor transmissionshe's ready for action. The only hydraulic oil used, MIL-H-5606, is for the oneway lock-control (un,iloc) activator. 'Course this lightweight (1163-lbs) is thin skinned and needs plenty of tender lovin' care from pilots and mechanics. For the grou'n d handling wheels all you need is ordinary musc1e- no hydraulics here. Lower the tail boom for

the " on" and "off" operation. Be sure you use a steady. slow motion on the gear lever . . . prevents the stop lock from going bust!! She has to be towed slowly. Avoid sudden starts, StopS and sharp turns during towing ... could turn 'er over!!

the "on" and " off" operation. Be sure you use a steady, slow motion on the gear lever . . . prevents the stop lock from going busc!! She has to be towed slowly. Avoid sudden starts, stops and sharp turns during towing .. . could turn ter over!!

55·1520·214·ESC. TM 11·1520·214·20 and 214·ESC (for radio types). Here's how a top-drawer mechanic tie down the blades, using light tension would give out with genuine TIC 00 the ropes. Moor the bird to the on the Daily inspection. Rememberthere is no Intermediate to back up the Daily so do it up brown. The PMD checksheets in the log book refer you to more detailed inspection poop in the organizational maintenance pub.

Pack the bird on level ground. To protect her from air turbulance always

BE SURE YOU CLEAN THE Pt.ASTIC WINDON5 WITH SOAP AND WATER •.. IF YOU WIPE 'EM WITH A PRY CLOTH IT JUST RUBS THE DUST ACROSS THE SURFACE AND SCRATCHES IT••• 50 BE

Fuel-up as soon after landing as possible. This not only cuts down on moisture condensation in the fuel tank but also keeps your bird on the heavy side ... in case of high winds.

~ \

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GENTLE!

\\\'

J

~ "

'/t:

~~

!~~~~Sc~!1.~_ "~F~O~RM ~;S~.iR ECORDS-Eye the bird

forms and records to be sure they're up to snuff. AR 750·1500·2 (Sep 65) on tech pubs for aircraft files tells you which ones should be on board. TM 38·750 on record procedures has the

For more pointers on your Cayuse be sure you eye the organizational maintenance pub, TM 55-1520-214-20 (Jan 67). Other pubs you don't want to overlook-TM 55·1520·214·10. TM 55.1520.214.20P. TM 55·1520·214· 20PMD. TM 55·1520·214·20PMP. TM

poop on filling out the log book forms. Be sure to check the log book for discrepancies. 4

(IIEW COMPARTMENT

Park rhe bird on level ground. To 55·1520·214·ESC, TM 11·1520·214·20 protect her from air turbulance always tie down the blades. using light tension

and 214·ESC (for radio types) . Here's how a top-drawer mechanic

on the ropes. Moor the bird to the would give out with genuine TIC on the Daily inspection. Rememberthere is no Intermediate to back up the Daily so do it up brown. The PMD checksheets in the log book refer you to more detailed inspection poop in the organizational maintenance pub.

For more pointers on your Cayuse be sure you eye the organizational maintenance pub, TM 55-1520-214-20 (Jan 67). Other pubs you dqo'[ want to overlook-TM 55·1520·214·10, TM 55·1520·214.20P, TM 55·1520·214. 20PMD, TM 55·1520.214.20PMP, TM

forms and records to be sure they're up

to snuff. AR 750·1500·2 (Sep 65) on tech pubs for aircraft files tells- you which ones should be on board. TM

38·750 on record procedures has the poop on filling Out the log book forms. Be sure to check the log book for discrepancies.

CANOPY - Look for exterior damage. Check the windshields and windows to make sure they're clean.

CREW COMPARTMENT

CYCLIC, COLLECTIVE, TAIL ROTOR PEDAlSCheck for excessive looseness and freedom of movement. With a 5-power, or better, magnifying glass:eye the center and forward area

(at the tubular joint) of pedal brackets, PIN 369A7505-5, PIN 369A7505-6, for cracks. Cracked brackets get replaced, you betcha.

CYCLIC, COLLECTIVE, TAIL ROTOR PEDAlSCheck for excessive looseness and freedom of movement. With a 5-power. or better, magnifying glass; eye the center and forward area (at the tubular joint) of pedal brackets, PIN 369A7505-5, PI N 369A7505-6, for cracks. Cracked brackets get replaced, you betcha.

COMPASS CORRECTION CARO - In

place? Readable?

FUSELAGE, RIGHT SIDE (forward; center, aft) RIGHT MAIN MOTOR, RIGHT LANDING GEAR

COMPASS CORRECTION CARD - In place? Readable?

FUSElAGE, RIGHT SIDE (forward; (enfer, aftl RIGHT MAIN MOTOR, RIGHT LANDING GEAR

Stand back and eye ~our pride and joy. If she has a nosedown, droopy look, check the dampers for leakage. Leaking dampers get replaced because a shot damper can give you severe ground resonance . . . tear a chopper to pieces!!

7099 will get you quart cans of MIL-L-23699. After you add oil be sure the spring·loaded cap closes.

MAIN ROTOR HEAD, SWASHPLATE Check for ·damage. Eye the hub and pitch housing fairings for damage and security. Check pitch control rod lockwire to see it's intact and the blade and damper attaching pin levers locked. See that the mast support bolts have not

rotated or become loose.

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9

EXTERIOR SKIN - Run your peepers over the skin. Make sure there is no gap between the boom and fuselage at the boom attaching point.

STABILIZERS, TAil ROTOR TRANSMISSION, ROTOR HORIZONTAL, VERTICAL STABILIZERS, STRUT - Obvious damage? Attaching bolts rotated, loose?

TAil ROTOR GEAR BOX - Secure. No oil leaks, cracks, nicks, pits or corrosion. Eye sight plug for proper oil level. Make with the Mll-l23699, il needed. UNKS

TAil ROTOR PITCH CONTROL ROD, PITCH CONTROL LINKS- Check rod at the gear box and links at the rotor for excessive bearing wear (O.04O-in max axial looseness) freedom of movement and security.

TAIL ROTOR BLADES, HUB, PITCH CONTROL LINKAGE- Look for obvious damage. Hand-

turn the rotor a few times and listen for unusual sounds - feel for any binding. Follow the inspection poop in para 8-30 of the maintenance pub.

MAI N ROTOR BLADE DAMPERS- To prevent severe damage to the main rotor head check for right phasing. Check between flights if you think the phase was changed by ground handling. Check by hol ding the tail rotor and pulling each main rotor blade into the lead position of the damper's low stage (lowest friction sector).

TOUCH TRAILING OF SLAPES .• • TRIM TABS 8ENP EASILY. HANPLE LEAPING EDGE OR ENP OF SLAPES.

LANDING GEAR REAR SHOCK DAMPERS - Stand back and eye your bird. If she has a nose-high, up-ish look about her, she's got leaking dampers that need to be replaced. Be sure to check the upper attachment fuselage fittings ... they take it on the chin when a bird is dropped in from ump-teen feet.

ENGINE - Eagle-eye the whole shebang for loose bolts, broken or loose connections. Check the accessories for tightness and broken or missing lockwire. look for fuel and oil leaks. Run your dukes over the oil cooler and the cooler deflectors for tightness. Check fuel and oil lines for chafing.

LEn SIDE (forward, center, aft) LEn MAIN ROTOR, LEFT LANDING GEAR MAIN ROTOR BLAOES - Clean? Undamaged? If in doubt about the depth of allowable dents use a dial indicator and follow the limits in para 8-10 of TM

55-1520-214-20.

MAIN ROTOR HEAD, SWASHPLATE - Eye the area for damage. Check the hub and pitch housing fairings for damage and security.

POSITION LIGHT, LOWER ANTICOLLISION LIGHT COVER - Check for tightness and damage.

You can no more tell players without a score card than you can tell the condi· tion of a bird part without a tag or label- that's for sure. So, gone is the practice of using unauthorized tags, plain tags or no tags at all. To the rescue comes TB 750·126 (22 May 67) with materiel condition tags and labels for aeronautical and air delivery equipment. The little gems supplement TM 38·750 forms to identify the part, give its condition, useage factor, inspection due, modification needed and a reference to DA Form 2410. How important are these tags and labels? Well, tagged parts in supply gives you the score at a glance. They save umpteen hours of opening containers and unnecessary tear down time ... much moola. Here's how the five tags and labels stack· up.

RR------------------,

A suspended tag tells supply types that the part is awajting dossification Of is being held for administrative purposes.

14

You're Sure to SCore a hit with su b! using these babies. To get 'e~ Just l~st the form number plus the quantIty you need on a DA Form 17

~rt

;'-I::t~I~!!~~~~!~~!tt

'

(ommanding Officer Send it thtu channels toUS AG Publications (enter J655 Woodson Road St. lOUis, Missouri 63114

.

You can no more tell players without a score card than you can tell the condition of a bird part without a tag or label....:....- that's for sure. So, gone is the practice of using unauthorized tags, plain tags or no tags at all. To the rescue comes TB 750-126 (22 May 67) with materiel condition tags and labels for aeronautical and air delivery equipment. The little gems supplement TM 38-750 forms to identify the part, give its condition, useage factor, inspection due, modification needed and a reference to DA Form 2410. How important are these tags and labels? Well, tagged parts in supply gives you the score at a glance. They save umpteen hours of opening containers and unnecessary tear down time ... much moola. Here's how the five tags and labels srack'"'up.

EYE THIS TB

A suspended tog tell. supply types thof the port is awaiting dossifimtien 0' is bei~ held for administrative purposes.

14

To find out what materiel condition tag a part rates, based on useage, be sure you read TB 55-1500-300-25 (Mar 67) on component replacement and reuse procedures. One point, tho. Be sure you eye Change 1 (20 Jun 67) to the TB be~use the l'eg number given in para 7(b)1 is correctly ideJ,ltified asServiceable Tag-Materiel, DD Form 1574. 15

You're

Suce

co

SCore

a hit with su

~rt by using these babies. To et' p.

JUSt l!s[ the form number p~s ~~ quantny YOU need on a DA Form 17 Send it theu channels to _ .

Commanding Officer US AG Publications (enter J655 Woodson Road Sf. louis, Missouri 63114

m_ . .

The UIHefYicea&/e (condemned! log part has hod Hand """I be overhoulao .... 220, Ado.. , 550, Galion l id, 1 11,Hubo,We,co.D, ...... 40 2. lidoll Mod We «o 4D_100. TM 5.6I1s-.o5.1S, / "'. Go .. Sol, Go. fAil' O. l 15KW, AC, I I SV, Si ngl. Ph .. , . , . 00 Cydo! $pe