“Part Of A Series Of Manuals For Car Or Motorcycle Owners, The Haynes Automotive Repair Manuals Provide Information On R
231 83 53MB
English Pages 420 Year 2013
LAND ROVERFsS FREELANDER it
1997 to Oct 2006 (R to 56 reg) Petrol & Diesel
step-by-step maintenance and repair
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Check out our website www.haynes.co.uk to locate your nearest stockist and to view our full catalogue. Haynes Publishing, Sparkford, Yeovil, Somerset BA22 7JJ, England Telephone 01963 442030 ¢ E-mail [email protected] * Website www.haynes.co.uk Sweden
+46 (0)18 124016 * USA +1 (805)498 6703 © Australia +61 (0)2 8713 1400
Illegal Copying
It is the policy of Haynes Publishing to actively protect its Copyrights and Trade Marks.
Legal action will be taken
against anyone who unlawfully copies the cover or contents of this Manual, This includes all forms of unauthorised digital, mechanical, and electronic in any form. Authorisation from Haynes Publishing will only be provided expr Illegal copying will also be reported to the appropriate statutory authorities in whichever jurisdiction the offence t:
copying including nd in writing
Land Rover Freelander
Owners Workshop Manual Martynn Randall Models covered Freelander Hardback, Softback & Station Wagon Petrol: 1.8 litre (1796cc) 4-cylinder Turbo-diesel: 2.0 litre (1951cc TD4 & 1994cc L-Series)
(3929-12AN2/4623-7AP1/5571-416)
Does NOT cover models with 2.5 litre V6 petrol engine Does NOT cover new ‘Freelander 2’ range introduced November 2006
© Haynes Publishing 2013 A book in the Haynes Owners Workshop Manual Series
PGMS. KLMNO PQRST
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright
Printed in the USA
Haynes Publishing Sparkford, Yeovil, Somerset BA22 7JJ, England
holder.
ISBN 978 0 85733 571 5
Haynes North America, Inc 861 Lawrence Drive, Newbury Park, California 91320, USA
British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library.
Haynes Publishing Nordiska AB Box 1504, 751 45 UPPSALA, Sverige
Contents LIVING WITH YOUR
LAND
ROVER
FREELANDER
Introduction
Page
O04
Safety first!
Page
0O0e5
Introduction
Page
096
If your car won’t start
Page
0*6
Jump starting
Page
0O°7
Wheel changing
Page
098
Identifying leaks
Page
099
Towing
Page
0*9
Introduction
Page
0e10
Underbonnet check points
Page
0*10
Roadside repairs
Weekly checks Engine oil level
Page
0Oe11
Coolant level
Page
012
Brake fluid level
Page
0¢e12
Tyre condition and pressure
Page
0¢13
Screen washer fluid level
Page
0°14
Battery
Page
0°14
Electrical systems
Page
015
Wiper blades
Page
0e15
Lubricants and fluids
Page 0°16
Tyre pressures
Page 0°16
MAINTENANCE Routine Maintenance and Servicing Land Rover Freelander petrol models
Page
1Ae1
Servicing specifications
Page
1Ae2
Maintenance schedule
Page
1Ae2
Maintenance procedures
Page
1A°*6
Page
1Be1
Servicing specifications
Page
1Be2
Maintenance schedule
Page
1Be2
Maintenance procedures
Page
1Be6
Land Rover Freelander diesel models
Illegal Copying It is the policy of Haynes Publishing to actively protect its Copyrights and Trade Marks. Legal action will be taken against anyone who unlawtully copies the cover or contents of this Manual. This includes all forms of unauthorised copying including digital, mechanical, and electronic in any form. Authorisation from Haynes Publishing will only be provided expressly and in writing. Illegal copying will also be reported to the appropriate . statutory authorities.
Contents REPAIRS & OVERHAUL Engine and Associated Systems 1.8 litre petrol engine in-car procedures
Page
2.0 litre L-Series diesel engine in-car repair procedures
Page 2Be1
2.0 litre TD4 diesel engine in-car repair procedures Engine removal and overhaul procedures
2Ae1
Page
2Ce1
Page
2De1
Cooling, heating and ventilation systems
Page
3e1
Fuel and exhaust systems — petrol engines
Page
4Ae1
Fuel and exhaust systems — diesel engines
Page
4Be1
Emission control systems
Page
4Ce1
Starting and charging systems
Page
Ignition system — petrol engine models
Page
5Ae1 5Be1
Pre-heating system — diesel engine models
Page
5Ce1
Clutch
Page
6e1
Manual transmission
Page
7Ae1
Automatic transmission
Page
7Be1
Intermediate Reduction Drive unit
Page
7Ce1
Driveshafts, Propeller shafts and final drive
Page
§8e1
Transmission
Brakes and Suspension Braking system
Page
9e1
Suspension and steering
Page
10¢1
Bodywork and fittings
Page
11¢1
Body electrical systems
Page
12¢1
Body Equipment
Wiring Diagrams
Page 12°28 Page 12°45
1997 to 2001 2001 to 2003
Page 12°61
2003-on
REFERENCE Dimensions and weights
Page
REFe1
Conversion factors
Page
REFe2
Buying spare parts
Page
REFe3
Vehicle identification
Page
REFe3
General repair procedures
Page
REFe4
Jacking and vehicle support
Page
REFe5—
Radio/cassette/CD unit anti-theft system
Page
REFe5
Tools and working facilities
Page
REFe6
Page
REFe8
MOT test checks
Page REFe12
Fault finding ie oN o# Index
neh
ty i
ea
A
Page REFe20
oe4 INtroduction levels are further enhanced by features such as Hill Descent Control (HDC), Traction control, ABS, integral rollover cage (3-door), dual front airbags, and seatbelt pretensioners. In June 2000 and July 2003, the Freelander underwent ‘facelifts’ which involved changes to the external and internal appearance of the vehicle. To coincide with the redesign, the existing L-Series diesel engine was replaced by the TD4 2.0 litre diesel engine of BMW origin, and an automatic transmission option (5-speed with Steptronic control) was available for the first time. ABS became standard fitment. All models are available with an immobiliser, alarm, remote central locking and air conditioning. For the home mechanic, the Land Rover Freelander is a straightforward vehicle to maintain and most of the items requiring frequent attention are easily accessible.
Your Land Rover
Freelander manual
Land Rover Freelander 1.8 litre 3-door Softback
The Land Rover Freelander was launched in the UK in October 1997. Available as a 3- or 5-door Softback or Hardback, as well as a 5-door Station Wagon, with a choice of 1.8 litre petrol or 2.0 litre direct injection diesel engines. Although fashionably styled, the Freelander
has high ground clearance, permanent fourwheel-drive, power assisted steering, and fully independent suspension front and rear, making it a capable off-road performer, as well as exceeding current standards of on-road performance for this type of vehicle. Safety
The aim of this Manual is to help you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done (even should you choose to get it done by a garage). It will also provide information on routine maintenance and servicing, and give a logical course of action and diagnosis when random faults occur. However, it is hoped that you will use the manual by tackling the work yourself. On simpler jobs it may even be quicker than booking the car into a garage and going there twice, to leave and collect it. Perhaps most important, a lot of money can be saved by avoiding the costs a garage must charge to cover its labour and overheads. The manual has drawings and descriptions to show the function of the various components so that their layout can be understood. Tasks are described and photographed in a clear step-by-step sequence. The illustrations are numbered by the Section number and paragraph number to which they relate — if there is more than one illustration per paragraph, the sequence is
denoted alphabetically. References to the ‘left’ or ‘right’ of the vehicle are in the sense of a person
in the
driver’s seat, facing forwards.
Acknowledgements Thanks are due to Draper Tools, who provided some of the workshop tools, and to all those people at Sparkford who helped in the production of this manual. We take great pride in the accuracy of information given in this manual, but vehicle manufacturers make alterations and design changes during the production run of a particular vehicle of which they do not inform us. No liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given.
Safety First! o«5 Working on your car can be dangerous. This page shows just some of the potential risks and hazards, with the aim of creating a
safety-conscious attitude.
General hazards Scalding
Burning ¢ Beware of burns from the exhaust system and from any part of the engine. Brake discs and drums can also be extremely hot immediately after use.
Crushing ¢ When working under or near a raised vehicle, always supplement the jack with axle stands, — drive-on
ramps. Never venture under a car
Y=
Il
which is only supported by a jack. e Take care if loosening or tightening hightorque nuts when the vehicle is on stands. Initial loosening and final tightening should be done with the wheels on the ground.
Fire e Fuel is highly flammable; fuel vapour is explosive. ¢ Don’t let fuel spill onto a hot engine. ¢ Do not smoke or allow naked lights (including pilot lights) anywhere near a vehicle being worked on. Also beware of creating sparks (electrically or by use of tools). e Fuel vapour is heavier than air, so don’t work on the fuel system with the vehicle over an inspection pit. e Another cause of fire is an electrical overload or short-circuit. Take care when repairing or modifying the vehicle wiring. e Keep a fire extinguisher handy, of a type suitable for use on fuel and electrical fires.
Electric shock e Ignition HT and Xenon headlight voltages can be dangerous, especially to people with T,~
heart
Fume or gas intoxication e
¢ Don’t remove the radiator or expansion tank cap while the engine is hot. e Engine oil, transmission fluid or power steering fluid may also be dangerously hot if the engine has recently been running.
or use
e Mains voltage is also dangerous. Make sure that any mains-operated equipment is correctly earthed. Mains power points should be protected by a residual current device (RCD) circuit breaker.
problems ¢-
or a pacemaker. Don’t work on or near these systems with the engine running or the ignition switched on.
Exhaust
poisonous;
fumes
are
they
2Njj'
can contain carbon monoxide, which is rapidly fatal if inhaled. Never run the engine in aconfined space such as a garage with the doors shut. ¢ Fuel vapour is also poisonous, as are the vapours from some cleaning solvents and paint thinners.
Poisonous or irritant substances e Avoid skin contact with battery acid and with any fuel, fluid or lubricant, especially antifreeze, brake hydraulic fluid and Diesel fuel. Don’t syphon them by mouth. If such a substance is swallowed or gets into the eyes, seek medical advice. e Prolonged contact with used engine oil can cause skin cancer. Wear gloves or use a barrier cream if necessary. Change out of oil-soaked clothes and do not keep oily rags
in your pocket. e Air conditioning refrigerant forms a poisonous gas if exposed to a naked flame (including a cigarette). It can also cause skin burns on contact. ;
Special hazards Hydrofluoric acid e This extremely corrosive acid is formed when certain types of synthetic rubber, found in some O-rings, oil seals, fuel hoses etc, are exposed to temperatures above 4000C. The rubber changes into a charred or sticky substance containing the acid. Once formed, the acid remains dangerous for years. If it gets onto the skin, it may be necessary to amputate the limb concerned. e When dealing with a vehicle which has suffered a fire, or with components salvaged from such a vehicle, wear protective gloves and discard them after use.
The battery e Batteries
contain
sulphuric
acid, which
attacks clothing, eyes and skin. Take care when topping-up or carrying the battery. e The hydrogen gas given off by the battery is highly explosive. Never cause a spark or allow a naked light nearby. Be careful when connecting and disconnecting battery chargers or jump leads.
Air bags e Air bags can
cause
injury if they go off
accidentally. Take care when removing the steering wheel and trim panels. Special storage instructions may apply.
Diesel injection equipment e Diesel injection pumps supply fuel at very high pressure. Take care when working on the fuel injectors and fuel pipes.
Asbestos e Asbestos dust can cause cancer if inhaled or swallowed. Asbestos may be found in gaskets and in brake and clutch linings. When dealing with such components it is safest to assume that they contain asbestos.
Warning: Never expose the hands, face or any other part of the body to injector spray; the fuel can penetrate the skin with potentially fatal results. A
Remember... DO
DON’T
e Do use eye protection when using power tools, and when working under the vehicle.
e Don’t attempt to lift a heavy component which may be beyond your capability — get assistance.
e Do wear gloves or use barrier cream to - e Don’t rush to finish a job, or take unverified protect your hands when necessary.
e Do get someone
to check periodically
short cuts.
° Don’t use ill-fitting tools which may slip
that all is well when working alone on the vehicle.
and cause injury.
e Do keep loose clothing and long hair well . out of the way of moving mechanical parts.
e Don’t leave tools or parts lying around where someone can trip over them. Mop up oil and fuel spills at once.
e Do remove rings, wristwatch etc, before working on the vehicle - especially the electrical system.
e Do ensure that any lifting or jacking equipment has a safe working load rating adequate for the job.
¢ Don’t allow children or pets to play in or near a vehicle being worked on.
oe6 INtroduction The following pages are intended to help in dealing with common roadside emergencies and breakdowns. You will find more detailed fault finding information at the back of the manual, and repair information in the main chapters.
If your car won’t-| start and the starter motor doesn’tb] turn [|
If it’s a model with automatic transmission, make sure the selector isin PorN. Open the bonnet and make sure that the battery terminals are
clean and tight. (_]| Switch on the headlights and try to start the engine. If the headlights go very dim when you're trying to start, the battery is probably flat. Get out of trouble by jump starting (see next page) using a friend’s car.
Check the condition and security of the
battery connections
If your car won’t| start even though the starter motor turns as normal Is there fuel in the tank? Is there moisture on electrical components under the bonnet? Switch off the ignition, then wipe off any obvious dampness with
a dry cloth. Spray a water-repellent aerosol product (WD-40 or equivalent) on ignition and fuel system electrical connectors like those shown in the photos. (Note that diesel engines don’t usually suffer from damp).
Check the fuel injection system wiring is secure
4 OO anlar OO
ELI
i:
4
D Check that the HT leads are securely connected to the spark plugs on petrol engines. To do this, remove the engine top cover, and spark plug cover first
ie.
ee
4 : rae: Me? : sed amt een 7 : ; ; Check that electrical connections are secure (with the ignition switched off) and spray them with a water-dispersant spray like WD-40 if you suspect a problem due to damp
i
watt
Check that the HT leads are connected to the distributor cap catered, models (where fitted)
Roadside repairs 0-7 PING sa) ump starting will get you out
of trouble, but you must correct whatever made the battery go
flat in the first place. There are three possibilities:
When jump-starting a car, observe the following precautions:
v
The battery itself is at fault (electrolyte low, or battery worn out).
Caution: Remove the key in case the central locking engages when the jump leads are connected nae
v_
the positive (+) terminal of the flat battery
—
ee
Ensure that all electrical equipment (lights, heater, wipers, etc) is switched off.
v_ Take note of any special precautions printed on the battery case. vY
1 Connect one end of the red jump lead to
Vv
Ifthe battery is being jump-started from the battery in another vehicle, the two vehicles MUST NOT TOUCH each other.
vY
Make sure that the transmission is in neutral (or PARK, in the case of automatic transmission).
switched off.
The battery has been drained by repeated attempts to start, or by
leaving the lights on. ‘ The charging system is not working properly (alternator drivebelt slack or broken, alternator wiring fault or alternator itself faulty).
;
Before connecting the booster — battery, make sure that the ignition is
Jump starting
Make sure that the booster battery is the same voltage as the discharged one in the vehicle.
Connect the other end of the red lead to
the positive (+) terminal of the booster battery.
ap ae
FPN]
Budget jump leads can be a false economy, as they often do
HINT, not pass enough current to
start large capacity or diesel engines. They can also get hot.
Connect one end of the black jump lead to the negative (-) terminal of the booster battery
r-
Connect the other end of the black jump lead to a bolt or bracket on the engine block, well away from the battery, on the vehicle to be started. Make sure that the jump leads will not come into contact with the fan, drivebelts or other moving parts of the engine.
Start the engine using the booster battery and run it at idle speed. Switch on the lights, rear window demister and heater blower motor, then disconnect the jump leads in the reverse order of connection. Turn off the lights etc.
og Roadside repairs Wheel changing or Warning: Do not change a wheel in a situation where you risk being hit by other traffic. On busy roads, try to stop in a lay-by a gateway. Be wary of passing traffic while changing the wheel - it is easy to become distracted by the job in hand.
Preparation When a puncture occurs, stop as soonas_ it is safe to do so. CL] Park on firm level ground, if possible, and well out of the way of other traffic. Use hazard warning lights if necessary.
[]
Chock the wheel diagonally opposite the one being removed using the chock provided in the tool kit. If the ground is soft, use a flat piece of wood to spread the load under the jack.
[_] If you have one, use a warning triangle to alert other drivers of your presence. [_] Apply the handbrake and engage first or reverse gear (or Park on models with automatic transmission).
Changing the wheel 3 salt
WARS
‘
The spare wheel is fitted to a bracket on the rear door. The vehicle jack, wheel nut brace, and wheel chock are located in the left-hand rear corner of the engine compartment on models up to 2001 model year, and in the rear loadspace lockable stowage box.
Before raising the vehicle, prise off the wheel nut cover (where fitted), and use the wheel nut brace to slacken each of the wheel nuts half a turn.
Use the flat wedge end of the wheel nut brace to prise off the appropriate jacking point cover.
Using the wheel nut brace, unscrew the retaining nuts and remove the spare wheel from the bracket. On models with alloy wheels, remove the locking wheel nut cover with the special tool provided.
Position the jack with the base directly under the jacking point. Turn the jack handle clockwise until the head of the jack fits snugly around the centre of the jacking point.
Turn the handle to raise the vehicle until the wheel is clear of the ground. If the tyre is flat make sure that the vehicle is raised sufficiently to allow the spare wheel to be fitted.
Finally... |_]
Remove the nuts and lift the wheel from the vehicle. Place it beneath the sill as a precaution against the jack failing. Fit the spare wheel and tighten the nuts moderately with the wheel brace.
8 Lower the vehicle to the ground and tighten the wheel nuts in a diagonal sequence. Refit the jacking point trim, and wheel nut cover where fitted.
Remove the wheel chocks. Stow the jack and tools in the correct locations in the vehicle.
Check the tyre pressure on the wheel just fitted. If it is low, or if you don’t have a pressure gauge with you, drive slowly to the nearest garage and inflate the tyre to the correct pressure. Have the damaged tyre or wheel repaired as soon as possible. Have the wheel nuts tightened to the specified torque at the earliest opportunity.
Roadside repairs o-9 Identifying leaks Puddles on the garage floor or drive, or obvious wetness under the bonnet or underneath the car, suggest a leak that needs investigating. It can sometimes be difficult to decide where the leak is coming from, especially if an engine undershield is fitted. Leaking oil or fluid can also be blown rearwards by the passage of air under the car, giving a false impression of where the problem lies.
A
Sump oil
Oil from filter
Warning: Most automotive oils and fluids are poisonous. Wash them off skin, and change out of contaminated clothing, without delay.
HAYNES
HiNT|
The smell of a fluid leaking from the car may provide a clue to what'’s leaking. Some fluids are distinctively coloured. It may
help to remove the engine undershield, clean the car carefully and to park it over some clean paper overnight as an aid to
locating the source of the leak. Remember that some leaks may only occur while the engine is running.
Gearbox oil
4
oak S
a
Engine oil may leak from the drain plug...
...or from the base of the oil filter.
Gearbox oil can leak from the seals at the inboard ends of the driveshafts.
Antifreeze
Brake fluid : a
Power steering fluid
Leaking antifreeze often leaves a crystalline deposit like this.
A leak occurring at a wheel is almost certainly brake fluid.
of
Power steering fluid may leak from the pipe connectors on the steering rack.
Towing When all else fails, you may find yourself having to get a tow home - or of course you may be helping somebody else. Long-distance recovery should only be done by a garage or breakdown service. For shorter distances, DIY towing using another vehicle is easy enough, but observe the following points: []Lashing eyes are provided at the front and rear of the vehicle as a means of securing the vehicle onto a break-down truck. []Towing eyes are provided front and rear.
Land Rover state that the front eye must only be used to tow the vehicle on all four wheels, and the rear eye as a means of towing another vehicle. The towing distance should not exceed 50 miles, and the towing speed should be
limited to 30 mph. [If it is necessary to tow the vehicle on two wheels (suspended from a recovery vehicle), then it is essential that the propshaft is completely removed (see Chapter 8).
Front towing eye
o-10 Weekly checks Introduction There are some very simple checks which need only take a few minutes to carry out, but which could save you a lot of inconvenience and expense. These checks require no great skill or special tools, and the small amount of time they take to perform could prove to be very well spent, for example: ;
Keeping an eye on tyre condition and pressures, will not only help to stop them wearing out prematurely, but could also save your life. Many breakdowns are caused by electrical problems. Battery-related faults are particularly common, and a quick check on a regular basis will often prevent the majority of these.
If your vehicle develops a brake fluid leak, the first time you might know about it is when your brakes don’t work properly. Checking the level regularly will give advance warning of this kind of problem. If the oil or coolant levels run low, the cost of repairing any engine damage will be far greater than fixing the leak, for example.
Underbonnet check points ince eae aeaccesa seue"'o Coda Pee rauehey AcoReyting te islam o poms an ons cobt ee a e ae Sec Epa SNe eee eeee eee eee eee Valve guide installed height ...........e eee Valve spring free length ...... 6.6 eee eee eee eee een Cylinder block/liner Cylinder liner bore diameter...
..... 600+ see e eee
ener
SS | Very difficult, suitable for expert ~ DIY or professional
suitable for competent A
eens
38.93 to 39.84 mm 40.10 mm 6.000 to 6.025 mm
0.033 to 0.063 mm 0.07 mm
0.038 to 0.078 mm 0.11 mm 6.0 mm 50.0 mm
80.000 to 80.030 mm (nominal)
2De2 Engine removal and overhaul procedures PR Ll ‘A
Mee iesDes eee
SNE Lip et
ek Be
Petrol engine (continued) Pistons and rings
cere annteta ate misropeietcieys, »,-«air + aaharstemanehiise alte caf PistomGiaimetelar-
Diode
Brake lights, reversing lights, direction indicator lights and hazard warning Fog lights, sunroof, door mirrors and airbag Electric windows and ABS ABS continued, radio, heated rear window and engine cooling (k-series only) : ; ‘ eae : _ Heater, cooling fan (l-series) and air conditioning (k-series) _ Air conditioning (l-series), starting and charging (k-series) — Engine management system (k-series) engine _ Starting and charging (l-series) and engine management system (I-series) engine Engine management system (l-series) engine continued and instrument module —_\Instrument module continued, starting and charging (Td4) Engine management system (Td4) engine Engine management system (Td4) engine continued
Engine fuse box
Passenger fuse box continued
Wire splice
Fusible links
Rating Circuit protected
Fuses
Rating Circuit protected
or ge
FL1
30A
ABS
F13
25A
join
FL2
60A
Lighting
F14
10A
FL3
60A
Ignition pin3
FL4 FL5 FL6
60A 60A 120A
F15 Fi6
20A 10A
Fuses
Passenger fuse box Ignition pin 1 Alternator Ee
Rating Circuit protected
Fi F2
30h. AGA
Starter - petrol “Condenser fan
Fi7 me:
10A cc
F3 F4
20A 15A_
Injectors, fuel pump Hazard warning switch
F7
ABA S Cooling?
Eo ee S Aas hei.
Light emitting diode (LED)
+
'
ire colour
(brown with black tracer)
a if
——
ace Br/Sw some
me
Screened cable
ee a
:
F6
Passen
Fuses
40K.
Horn
eaNng an
er fuse box
F20
.A
10A
F23
20A __Heated rear screen
10A
LH dipped beam
F25
10A
RH dipped beam
F28
10A
LH side lights,
F24
FA F2 F3
larger item, containing in this case an electronic or solid state device.
F4 F5
6
F6 F7 F8
10A — Engine management F36 10A ABS 15A Direction indicators, hazard warning
F10 F141 F12
20A 10A 10A
lights, charging Cigarette lighter Radio = Sunroof
Electric mirrors : ai RH main beam, tail lights
F22
Dashed outline denotes part of a
- unspecified connector pin 6. 581-1 - Connector 581, pin 1.
Central locking RH side lights, RH headlight levelling motor, instrument
illumination, glovebox light
Rating Circuit protected ‘ 15A Rear washer, mirror heaters. F30 15A Brake, reverse lights 15A Wash wipe \ eh 25A A/C, heater blower F33 Starter motor
Interior lights, radio, diagnostic socket
if
410A
Accessory socket
F34
us BAR: fuel tap pacer beam
Rear fog lights
LH headlight
10A ae 20A 20A.__
10A
levelling motor, interior illumination Rear wiper i i i oon vapcom LH front window RH front window
Airbag
»
H32473
Wiring diagrams — 1997 to 2001 models
Wire colours
Key to items
Br
Brown
Gr
Gray
BI Ro Ge Gn
Blue Red Yellow Green
Or Orange Pk Pink Pu Purple Sw Black
LGn Light Green Ws White
1
Battery
2_ 3 4 5
Engine Interior Ignition Central
6
12°29
Diagram 2
fuse box fuse box switch control unit
Wash/wipe switch
7
Windscreen wiper motor
13
Rear washer relay
8 9 10 11
Washer pump Header joint K109 Rear wiper switch Reverse light switch
14 15 16
Rear washer motor Rear wiper relay Rear wiper motor
12
Rear washer switch
MIS H32474
Front wash/wipe
bikin me
GN/Go
cml
ge0-S
9
Ro/Gn ss
C LG some
:
'
aie
:
‘
Sw =
_» LGn/Sw = ms (m) ‘|
ae ae $55aes AMBIEN MESSE
Se EAE [RSPB
Ro/Gn
430 Bea 428-3)—
!
01593-C &) 428 Ban
eke 5
LGn/Pk amvoee
Gn LGn/SW
smtsnmesanamsenememenmsisesmenisemy
429 oo) Ws/Pk 480 es Br/LGn =
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Ro/Gn
Sy TS
p=
Sw
1999-17
Le f a
292-20. . ne D=
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992-1 '
Sy — ee a
sw
12°30
Wire colours
Key to items
Gr Or Pk Pu Sw LGn Light Green Ws
{
Brown Blue Red Yellow Green
Gray Orange Pink Purple Black White
2 3 5 9 17
Battery Engine fuse box Interior fuse box Central control unit Header joint K109 Tailgate locking motor
18
Tailgate switch
24
Horn relay
19
Central locking switch
25
Horn
20 21 22 23
BH LH RH LH
26
Horn switch
front door lock motor front door lock motor rear door lock motor rear door lock motor
x
Five door only
a
eS
Central locking
I
Br BI Ro Ge Gn
Diagram 3
mag= Ro/Pk seco eam:
rena comer PU/Gee Bm)
-
Wiring diagrams — 1997 to 2001 models
5 =
bi
|
Re oe Alarm
G
5 S55 S55 S5 . : SeV
D=Swad 200-4 200-5 spina t
*,
) PY Pu/Ws Dt pc
“teem
(m= 18
Sw
5-1 Swat (285-6
285-20, 285-1
Cn e Sen
a
At,
Wiring diagrams — 1997 to 2001 models Wire colours Br BI Ro Ge
Brown Blue Red Yellow
Gr Or Pk Pu
Gn
Green
Key to items
Diagram 4
Gray Orange Pink Purple
1. 2 3 5
Sw
Black
9
LGn Light Green Ws
White
27
Light switch
28 29 30
Glovebox switch Glovebox light Tailgate switch
31
RH front door switch 41
Interior lights
12¢31
Battery Engine fuse box Interior fuse box Central control unit
32 83 34 35
LH front doorswitch RH rear door switch LHrear door switch Interior light
42 43 44 45
Fog light switch illumination 51. Rear washer switch illumination Rear wiper switch illumination 52 Central locking switch illumination 53
RH front window switch illumination Sunroof switch illumination LH front window
HeaderjointK109
36
Load space light
37
Passive coil
46
Heater control illumination
switch illumination
47
Air con switch illumination
38 89 40
5 door rear interior light 48 5 door front interior light 49 Instrument illumination 50
Air recirculation illumination Tailgate window switch Heated rear screen
Radio display
switch illumination
54
Hazard warning light
55
switch illumination Cigar lighter illumination T
*
Five door only ME 6
Instrument lighting
¢d= 10/0" (X) 9-82 L-8Z€
Pee yome Ro/OraC
1285-6 285-5)
ay
Sw =G@
Sw=@
(089-1_,074-1 56 p) sx
290-11
12°32
Wiring diagrams — 1997 to 2001 models
Wire colours Gr Gray BI Or Orange Ro Pk Pink Ge Pu Purple Gn Sw Black LGn Light Green Ws _White Brown Blue Red Yellow Green
Diagram 5
Key to items 1 2 3
4
5 9
27
56 57
Battery Engine fuse box Interior fuse box Ignition switch Central control unit Header joint K109 58 Light switch
Main beam relay LH headlight cluster a) side light b) dipped beam c) main beam RH headlight cluster (as 57)
59 60 61 62
Headlight levelling switch LH headlight levelling motor RH headlight levelling motor LH rear light cluster
63
a) tail light RH rear light cluster
64 65 66 67 68
Licence plate light Trailer connection Cigarette lighter Accessory socket relay Accessory socket
(as 63)
Cigarette lighter
Headlights, headlight levelling, sidelights and tail lights
Accessory socket
ba Bo iS Dd® OE eea fe)ben, os 2
Ome Ro/Or =m
mn) Wo —?)
%:
bt
hero
286-6
286-7
Ro/Sw emma Br (mm
BI/Sw meat
¢
oao
Br
1; 55 ME
ay
o
2Se
eg
Wiring diagrams - 1997 to 2001 models
Wire colours Br BI Ro
Brown Blue Red
Key to items
12°33
Diagram 6
Gr Or Pk
Gray Orange Pink
1 2 3
Battery Enginefusebox Interior fuse box
65 69 70
Trailer connection Brake pedal switch Brake light relay
74
58
d) direction indicator RH headlight cluster (as 57)
75
RH upper rear light cluster (as 73) Direction indicator relay
Ge Yellow Pu Gn Green Sw LGn Light Green Ws
Purple Black White
4 § 9 27 57
Ignition switch 62 Central control unit Header joint K109 Light switch 63 LHheadlight cluster
LH rear light cluster b) brake light c) direction indicator RH rear light cluster (as 63)
71 72 73
Reverse light switch High level brake light LH upper rear light cluster a) reverse light
76 77 78 79 80
Hazard warning relay LH side indicator RH side indicator Direction indicator switch T. Hazard warning light switch AAT),
Indicator and hazard warning lights
Brake lights and reversing lights 1 1
coly bel Eta
Gn/Br mG =
1-1
eae
291-19;
\
aay on over
J
Eno Gn/Br u
1
8 777
a6 |
tonal rich
= 1 @/\\ roe: i): CMAQ
See diagram 14 Instrument module
DoGn
LE LEME LAME EL AO EE
J
580-8
1
D> LGN/Br smsseome
|
7
589-16! PR D= Gn/Pu
EStioae
MUM
ee
bemeel 2
5
LGr/E emcee Dy: LGn/Pk sseseumaenes
;
587-2) Ds
SY)
a
S
eS ||e (es
See diagram 14 Instrument module
e
| 581-6 Se
D= Gn/Ro
See diagram 14
Instrument module
MEL
MEE
12°34
Wiring diagrams — 1997 to 2001 models
Wire colours
Key to items
Br
Brown
Gr
Gray
1
Battery
BI Ro
Blue Red
Or Pk
Orange Pink
2 _ Engine fuse box 3 _ Interior fuse box
Ge
Yellow
Pu
Purple
4
Ignition switch
Gn
Green
Sw
Black
5
LGn Light Green Ws White
Diagram 7 73
LH upper rear light cluster
84
Sunroof switch
91
LH pretensioner
74
b) fog light RHupper rear light cluster
85 86
Sunroof motor Electric mirror switch
92 93
Passenger airbag Drivers airbag
(as 73)
87
RHelectric and heated mirror
94
Clock spring
Central control unit
81
Fog light relay
88
LHelectric and heated mirror
95
Diagnostic socket
9
Header jointKi09
82
Fog light switch
89
Airbag control module
MIS.
65
Trailer connection
83
Sunroof relay
90
RH pretensioner
H324
Fog lights
Sunroof
ge 865
85
a —
)
ne
-/ .
wo I
See diagram 14 Instrument module
ths
LESLS
MS BG
b 4
age -
ma
4
:+
See diagram 15
Instrument module
j4
i(;
;
N
:
i
\\
}
1/Gn
b
Sw/Pu @
é
S
Ape
S
BTS i
foe
S "a5
=
-
256-7
Ge/Ro -(amm
—
ial !
256-1
eee se
sees
SE
NS
Br a(n
AE
256-2
Br/Ro
ue gs
8 Da 9o.
=F
a
437-1
367-1
wre ner
-
95
me gt Ren k=
re0-1i|[280 >
= /, Ce ae
= Ge/Pk
«
Wiring diagrams — 1997 to 2001 models
Wire colours
Key to items
Ro
Red
Pk
Gray Orange Pink
Ge
Yellow
Pu
Purple
Gn
Green
Sw
Black
Br BI
Brown Blue
Gr Or
LGn Light Green Ws White
Battery Engine fuse box Interior fuse box Ignition switch Central control unit Header joint K109 NOohwn— 1 Reverse light switch
12°35
Diagram 8 95 96 97 98 99
Diagnostic socket Electric window relay RH electric window switch LH electric window switch RH window motor
100 LH window motor 101 Tailgate window relay
102 103 104 105 106 107 108
Roof on switch Tailgate window switch Tailgate open switch Tailgate window motor ABS control module ABS return pump relay ABS return pump
109 110 111 112 178
Hill decent switch Speed sensor RH front ABS wheel sensor LH front ABS wheel sensor Hill descent switch d
AMIS,
Electric windows 6cr '€L-6er7 Zh ‘L-6c7 \c-6er
LL-82eP
{J
[=]
es]
;: JAE) Nel on cenesrrommsesisoemints: OREN
Ne ae
OER
c
ERS
eee ee
et
Lc
DEE RET JAE) OF BME, MEISE ¢ EAR
,“
Sw/Ws = i
|
581-2,
2 mole
q
ot
; D= Ws/Br ==me——me
' | 689-5) 1
|
§89-15) 587-2:
E
Whe
4
racer
tsa
q
:
te
fan a
t =
Taal
et — a — ps
Dees rSW
S
See diagram 11,13,17
K
See diagram 12, 13
i
Ws/Br =
Alternator
S
Engine contro! module eg
et
——oe
ad
2
See geo
S
pedir aed:
S
S
ee
Airbag control module
Msea
2
Ngine control module
See diagram 7
i
peleader ceo Me joint
ee
Ws/Br oe
|
> >= Ws/Br =
i
aaa |
=
Sw == (as pte Sy
\
t
tax ~ gaga=
5 PRINTNET
Ge/Ro =
|
I
|
A
a
——ae
|
=k
VAS Gir
Starting and charging (Td4 engine)
Sw
:
O
/
;
A
2
See dia gram
15
Instrument module
ome
33747 S scm
Br/Ge Camm
| a
ane
a
———eEeEeEeEeEeEeEeEeyeyeyeyE————————EEE
.
as
1
!
Ea ———e—
sie =
166
D2 Ro/Ws mcmecx S
Alarm
*D= Sw eee Br/Ro
rae a ace
ous
Gr/B|
[emer Gn
Q-
428-16
t
Gn/Bl
Ca
1 e
Q
Wiring diagrams — 1997 to 2001 models
Wire colours
Key to items
Br BI
Brown Blue
Gr Or
Gray Orange
Ge Gn
Yellow Green
Pu Sw
Purple
Ro Red
Pk Pink
Black LGn Light Green Ws White
Battery Engine fuse box Interior fuse box Ignition switch — Central control unit onakwonw— Header
joint K109
95 Diagnostic socket 132 Engine control module
12¢43
Diagram 16 135 150 151 152
Main relay Injector cylinder 1 Injector cylinder 2 Injector cylinder 3
165 180 181 182 183 184
153. Injector cylinder 4 158 Throttle position sensor 161 Crankshaft position sensor 164
Mass air flow sensor Camshaft pressure sensor Fuel pressure regulator Fuel tank pressure sensor Engine speed sensor Turbo boost control pressure sensor
EGR valve
Engine management (Td4 engine) See diagram 15 Instrument module
F apa
1606-10
= Br/Gr i
Ro/Ws c@ mL
165.
1 one
;i)SONNE
Ree:
1606-29|
“RT
B|/\\VS -
vm
RO/Ge en
smaecn Ro/Ws = Ca {) 4 ‘a
=)
/ RR
aK — Pees:
i
{ SE
oe
;
ce Com
5
{
3
‘606-17
=G
fe
ATTN
Br —
Ge
»)
180 a emacs ROo/Ws con
:
f { 606-23
eee:
Br/\WVs oA
1
t
'606-38 ene
eee
RO/Ws Ce
| | ) } '
I
,
4
\ '
1 1 1
Br/BI =
'603-8 —S
R
RREE R LROERRE R
U
E
O
Oe ne ee em Br/Pk ‘=
\ } i i ) 1
} | j i
=—
1 4
i
Ro/BI
4
it
|, oc, «G
ee
(332-3
Dre! ee eee er
Br/\Ws Cm
4
[.
me) ol, J)eres
Ro/B| =
a}
60)
1332-9 | sane: Br/\V's om
): Ro/Ws pe
A
a”
3 A = : Ds45/1915,
i) at
Air conditioning (k-series engine)
o(_ omen LGn/Gr
“¢
»-22>~~a35 , ee Re
Q
T 9
See diagram 16 Instrument module
AD/uUy] iea SEEN a
Ge
1
Dee
C1
'913-71 |
Pu/Sw om, an
Demme BI/Gn (a {
ND pe 09 Dees
sa)= BI/Sw D= Ws/Pk
A
—-
:
:
:
—
2
=
1
Bl/Or on aot
{
BI/Sw =m
j
We/Pk
913-54 Ge : OSS
1
Wiring diagrams — 2001 to 2003 models
Key to items Battery
Engine fuse box Interior fuse box
Diagram 11 156 Resistor pack 157 Blower motor
166 Starter relay 167 Main relay
158 Blower motor switches
Ignition switch 159 Fresh/recirculated air motor control unit - 160 Fresh/recirculated air switch Inertiaswitch ~ 161 Fresh/recirculated air diode
QARAN—+ Central
25
155 Blower motor relay
12¢55
173 176 177 178 179 180
; 168 Coolant temperature sensor
169 Condenser fan 170 A/C clutch 171 A/C switch
172 A/C clutch relay
163 Cooling fan
Cooling fan control unit Engine control module Starter motor Alternator Fuel pump Fuel pump relay
(gm: se
someee wee”
Gr /\N's mo
Sw Ss
“a
we a
commence GN/Pk
Sw/Or
RTE a ine
Se RC AW
oom Gt/Pk =
Sw
Fs
2
}
ir Sw
:
Ue See diagram 16 Instrument module
Sw ‘|
|
amend
Nosccenmane LGn/Gr ed
Starting and charging (k-series engine) a
:
(~,
A
ee
'
WPL
ee
ee
CT
WS/PK
Se
SW/PU oem
r913-68 |} 1914-35
yom Ws/Ro =—=«— (fal Be) See diagram 15
D: Br/Ge seme C |nstrument module
J
12°56
Wiring diagrams — 2001 to 2003 models
Wire colours
Key to items
Br BI Ro
Brown Blue Red
Gr Or Pk
Gray Orange Pink
Ge
Yellow
Pu
Purple
Gn Green Sw Black LGn Light Green Ws White
1. Battery 2 _ Engine fuse box 3 Interior fuse box
Diagram 12 176 Engine control module 182 Rear oxygen sensor 183 Crankshaft position sensor
188 Ignition coil 1 189 Ignition coil 2 190 Injector cylinder1
4 __ Ignition switch
184 Purge control valve
191 Injector cylinder2
9 Header jointK109 24 Diagnostic socket 167 Main relay
185 Air inlet temperature sensor 186 Front oxygen sensor 187 Camshaft position sensor
192 Injector cylinder 3 193 Injector cylinder 4 194 Idle control valve
195 Engine coolant temperature sensor 196 Oil temperature switch
©
197 Throttle position sensor 198 Dual pressure switch 199 Throttle pedal switch AS,
Engine management Satan) engine) et
UEEa
a :
See diagram 10
.
=
91 1914-54| —=Ws/Pk =Cammt
Ss
See diagram 9
1913-65|
S lr
ABS
==
Cooling fan
>= Br/BI
RS
——
Ge/Sw -
S= 3
79
Ge/Br Cla
Br/B| sconce
> Br/Pk mcm, Br/Bl
Br/Pk
ba.
Pinetree
Or
an Ws/Sww =
189 — Br/P{xsoe
Br/Pk
oem mer eee aan § HL Mg
cmencomm(§
Br/Pk he
st
aol MMU
HL
1):a
5
immer
See dia’
7}
ne
i
a
a
ee
rr
ee
ec
cr
tee
Ge/BI
5
>) a
ee
oe — Ws /Or
aa
10
—
HILL Ni
ocean
a
cs
192 ~ Br/Pk mcmama
ee
>; a
3
} i
|
=m
om
} }
91425
=
GE/GN = =
;
BvRo =
4
Goo
2
cen?
at aa
14-40
Ge/Br 7 a6
{
Soe. 1914-50 194 ; Dimes
B)sxescconee ER
Le
RESET
NITE
eam
C)p/ Sr) 5
ee
Or/Grrn] ne ‘
ERORTITIS
Or/Bl Com aS
ite Pk/Sy w
Biaem
= Gn/Or 22 :
EEA
A
A
a
a
a
ase i
&7 ae
ae
:
|
‘913-77 | * a?
Jee Bl/Ge “
Wiring diagrams — 2001 to 2003 models re Wire colours
Key to items
Br
Brown
Gr
Gray
Ro Ge
Red Yellow
Pk Pu
BI
Gn
Blue
Green
Or Sw
LGn Light Green Ws
Diagram 13
Orange
1
2
Battery
166 Starter relay
Pink Purple
3 4
Interior fuse box Ignition switch
200 Fuel tank pump unit
167 Main relay 176 Engine control module
201 Glow plug relay 202 Glow plugs
5
Central control unit
177 Starter motor
203 RH seat heater switch
Black
White
113 Auxiliary relay
Engine fuse box
9 Header joint K109 25 Inertia switch
12¢57
178 Alternator 179 Fuel pump
180 Fuel pump relay
206 RH seat cushion heater 207 RH seat back heater
208 LH seat heater relay 209 LH seat cushion heater 210 LH seat back heater
204 LH seat heater switch 205 RH seat heater relay
MIS
2
ae
Starting and charging (Td4 engine) See diagram 15
Instrument module
‘498-16 |
Gn/B| =m
= :
Beer
‘
(931-10 |
Sw/Pu === BI eseemmenr(
baomat8
4
‘606-50 |
5 mame BT GO
1331-1
;
12e58
Wiring diagrams — 2001 to 2003 models
_ Wire colours
Key to items
Br
Brown
Gr
Gray
1
BI Ro
Blue Red
Or Pk
Orange Pink
Gn
Green
Sw
Black
Ge Yellow
Pu
Purple
LGn Light Green Ws White
Diagram 14
Battery
167 Main relay
216 Injector cylinder2
2 _ Engine fuse box 3 Interior fuse box
176 Engine control module 210 Mass air flow sensor
211 EGR valve
217 Injector cylinder 3 218 Injector cylinder 4
219 Throttle position sensor
5
Central control unit
212 Camshaft pressure sensor
220 Fuel tank pressure sensor
9
Header joint K109
213 Fuel pressure regulator
221 Engine speed sensor
4 __ Ignition switch
24 Diagnostic socket 161 Crankshaft position sensor
214 Turbo boost contro! pressure sensor 215 Injector cylinder 1
MIS. H
Engine management (Td4 engine) See diagram 15 Instrument module a
[ma Ro teeteerogesed
ee
WA ‘.
ae
'
|
[a
ee neon
estate
a
a
ma,
RO/\Ws rQ
rr
~
1381-11 |
— Ws/Br =
3
HL
[) sent ee cosh Se A
A
AN
2
oes
Ws (i
:
Br/Gr oo
0
be
en 3
=
Ro/BI
Ro/BI =
E12 2
¥
f Ro/BI
alUMM,My
) eee er
Br/Ws =1332 as
Ro/BI
WT)
jee
Br/Ws rc]
Ro/BI
HE
Dee
ne
m8 5,
eee
eee
S
a
Br/Ws Cm
aa oo Ro/BI aG
Mh
a
co fe
Br/Ws Ga
t Ro/BI acee
Ro/BI
Ro/Ge = oe Ro/Br =a ig
Ro/BI =a } ee
a
* Ge/Ro
Com
Br/Ro Ca
ety 040-7; 24 ~
i
Wiring diagrams — 2001 to 2003 models ee
Wire colours
Key to items
Br Brown
BI
Blue
Gr Gray Or
Orange
1
a
Battery t
Ro
Red
Pk
Pink
Ge Gn
3
Yellow Green
Pu Sw
Interior fuse box
Purple Black
195
4 5
Ignition switch Central control unit
222 223
LGn Light Green Ws White
Diagram 15°
Engine fuse box
9
Header joint K109
85
176
:
Brake
pedal switch Engine control module Engine coolant temperature sensor Boost pressure sensor Oil pressure switch
b) c) d) e) f)
224 Instrument module
Light switch
27
LH indicator i warnini RH indicator werelog trailer warning rear fog light warning main beam warning
ii))
oiloi pressure warningi | , seatbalt warning ? k) door open warning 225 Handbrake switch
g) charge warning light h) airbag fault warning
a) LCD illumination
*
K-series only
xx
Td4 only
Engine management continued (Td4 engine) ? See diagram 11 Cooling fan
S
ee =f
ray
1 Ge/Sw CA a
a
ABS
Ge/Br =
S
nie
S
Cruise control relay
See diagram 10
28
"1285-1 285-2!
—
Instrument module
See diagram 9 ———_——— Clutch pedal switch
yyre MIS,
oa
See diagram 15
Gn/Ro i
1259
Ges
Instrument module
sa
a
a
1059-7 nee eer -saee RO/Ws =
ne
4 1 1 1
{ j
1331-28 | Gn/Ro°C
ee
ne)
d 1
Instrument module
S See diagram 6 Indicators
Fog lights
Gn/Ro = eee
S
S
See diagram 11,13, 15
bs
Alternator
(ag 10
a
°,
$
Ed
f I
mal =
Ws/Br
233-12
i
|
o f
to
in
230-1
1 1
=p
ess
4, fal
1 1 1 7
|
4
d
aig
-
J
aos
See diagram 9
ABS
)
1
:
—a
|
Sawer = Ws/Br *:
Sees
| q
{
;
Cruise control
|
iwe
fin Mw } )
1230-12
i
?
Ge/Ro =
Sw/Ws &
i
i
‘
S ===
4
9
8 Pu/Sw =
type
ij H
:
: ve steeecilsialla
12334 +
o
©
Br/Ge =«@
Ro/Pu =a
/
:
'239~
=n
Airbag
S
see)
S
See diagram 7
°
ie i
BG
BVGe =@
See diagram 5 Main beam relay
Dp
Bd
1233-16
1
See diagram 14
|
' See diagram 5 Headlights
;
4
1
12°60
Wiring diagrams — 2001 to 2003 models
Wire colours
Key to items
Brown
Gr
Gray
Orange
24
Ro Ge Gn LGn
Red Yellow Green Light Green
Pk Pu Sw. Ws
Pink Purple Black White
224 Instrument module ) hazard light warning m) over speed warning n) low oil warning ©) cruise control warning
BI
Blue
Or
9
Diagram 16
Br
Header joint K109
q) glow plug warning
Diagnostic socket
y) speedometer
tr) traction control warning
p) engine management warning
s) t) u) v) Ww)
z) tachometer
ABS warning hill descent fault warning handbrake fluid low warning hill descent warning engine warning
aa) temperature gauge ab) fuel gauge 226 Fuel tank unit
227 A/C pressure sensor 228 Evaporator sensor
x) low fuel warning
*
K-series only MIs
xx — Td4 only
Instrument module continued
1233-2 See diagram 6
smote
m
1
S
ne ee
nie
nae
S SiR
ae sme ences see Gr/Ge x G
canes
PL Ce mS
wo
2277
4]>
pursw asei 40
es | orca
earn
SRE
BI/Gn mC 220-9
1230-8
Peer nas neat ne et some st Bl/Or La €
f
{
See diagram 10, 11
eRe Ey S Seca
Air conditioning
meeasem
Rr
fe
GQr/Pk oG 233-13
switch
}
Sam Gr/Or eG
(230-20 t
See diagram 6 Reverse switch
S
o_o
Gn/Br on
1086-12 86-12
t
286-14 286-11)
Ea
Gn/Br
'233233 14.
i)
be ot
| i
d aE alls se aon Pk =n 1292-5
) )
292-7) jai ‘
‘ (
aoommaaee
Pk ani 1230-11 t
See diagram 8 Hill descent switch
I gener
aan
memes
{ ta, SN
G7/Sw a(R
eee")
Ro/Ws maemo:
**
FO) /\/\/ ames
}renee
RO/Ws x1
(230-7 i
5
Wiring diagrams - 2003-on models ree
LAND ROVER FREELANDER 2003-on wiring diagrams Key to symbols &
Flashing bulb
3:
Item no.
— 5 ,
Switch
2
$
Single speed pump/motor
'@]
Maes
—.
oe Qe
3
Multiple(ganged) contact switch
Py iS
Gauge/meter
Earth
pol
and Maoke
(A)
——?
= oe
eae :
Fuse/ fusible assand current
FS 30A
rating
Light emitting i
;
elder unsbeciied sabia
neta
ab
elemen
-
ee weg el :
Diode
aL pose 4A
diode (LED)
Wire splice, soldered
Plug & socket
ine
Solenoid
wa
paemny Variable
Diagram 1 Passenger fusebox
Bulb
actuator Resistor
ars MMU
Rating
Circuit protected
FI
20A
fyontwash/wipe
F2
5
F3
15A
top lights, reversing lights
Heated mirrors, rear screen washer
F4
25A
F5
10A
Starter motor
as
ca
ae Satake automatic gearbox start inhibit
F8
25A
side lig Electric window
i ele
gah a
Cigar lightersocket oy
Heater blower
eated
seats
F12.-15A FI3. BA
Audio system Immobiliser
Interior lights, clock, diagnostic connector, instruments
Fl4. FI5S
-15A 10A
RH headlight main beam Electric mirrors
F116.
10A
FI8
= 15A
te
LR
a neadight dipped beam
F22.
10A
24 OR.
Engine management
Parking arking aiald
fo F26
en 20A
tess Heated rear window
F19
1
F27.
F28
10A
10A
=
RH side light
Instrument cluster, direction indicators
RHheadlight dipped beam unroo
ae system ot used
Electric windows
F31
20A
Tailgate glass lift/drop
Wire colour (brown with yellow tracer)
F33. F34 F35 F36
25A =15A 25A 10A
RH rear electric window LH headlight main beam LH front electric window Rear fog lights
Dashed outline denotes part of a
ee
a
roan
an electronic or solid state device.
on
e.g. connector no. 595, pin 9.
F41 F4a2
esistor
ot
;
F29
10A
5A
ata
ae
6
Fuse
F17.
iz-U:
12°61
F30 F32.
15A 25A
Front fog lights
LH rear electric window
larger item, containing in this case
4 adda 10A cs
ie
Alternator Not used
f
Engine fusebox
pein ul peal
§&
Fuse
Rating
Circuit protected
F1 F2 F3 F4 F5
15A 20A 15A 15A 20A
F6 Ey, F8
15A 15A 30A
Engine management Engine management Engine management Air conditioning, engine cooling fan, automatic gearbox Engine management, transmission cooling fan, automatic gearbox Horn Hazard warning lights Heater blower
Fo 7.10K 10A FIO
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Ze4 ges 6e4
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Ors Les cvs
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R15 =
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R8 RQ
Air conditioning Fuel system
ul (RA AY BN
R10 R11
Accessory socket Time-out Front foglight1 Front foglight2
R12 Headlight main beam R13. PTC heater R14 R15
Not used Flasher unit
Earth locations
Fuel pump relay
edna Main relay Not used Horn relay
A/C compressor clutch relay
El E2 E3 E4 E5 E6 E7 E8
Base of LH 'A' pillar RH rear of luggage compartment Lower LH side of engine compartment RH side of engine compartment Base of RH 'A' pillar Behind centre console Behind centre console LH rear of luggage compartment
H83558
12°62
Wiring diagrams — 2003-on models
Black Green
Diagram 2
Key to items
Wire colours B G
P R_
Purple Red
1 2
Battery Starter motor
6 7
Passenger fusebox Immobilsation control unit
K Pink Lg Light green
S U
Slate Blue
3 4
Alternator Ignition switch
8 9
Inertia switch Fuel pump
N
W > White
5
Brown
O Orange
Engine fusebox
Y Yellow
10 Fuel tank unit
Ri = fuel pump relay
R2 = starter relay
R4 = main relay
a = fuel pump
11 Glow plug relay
12 Glow plugs
Starting & charging - petrol
33559 Starting & charging - Diesel
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4
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W/R eee
See diagram 4 Instrument cluster (alternator warning light)
Engine management
(not shown)
|
alee ae IN etme N 14
IGN mG
| CRANK mmm) > W/R
|
G ma |Wig f
ee
cama:
ese
B/P mem we W/K oe
Engine management (not shown)
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Pe ig tay Wg ed cere se IS Om
6
Bi
©
eo
F411
"aren Weg
GN mG
CRANK mat) W/R ea
(
His ce eetina ie ie Wee
Engine management (not shown)
B/R sme
rot mem
@
Central control unit (not shown)
Engine management (not shown)
ae 42 =
Me
Wiring diagrams - 2003-on models
Wire colours
Key to items
B
Black
P
Purple
1
G K
Green Pink
R_ S$ U W
Red Slate Blue White
4 5
Lg Light green N Brown
O
Orange
Y
Yellow
Diagram 3
Battery tte
17 Engigine cooling i fan
: Ignition switch
18 LH horn switch 19 RH horn switch
Engine fusebox R4 = main relay R6 = horn relay
6
12°63
20 LH horn 21 RH horn
Passenger fusebox
R8 = accessory socket relay 16 Engine cooling fan relay
25 Diagnostici socket 26 fined control unit
27 Driver's airbag 28 Passengert’s airbag 29 LH seatbelt pretensioner
22 Steering wheel clock springs 30 RH seatbelt pretensioner 23 Cigar lighter 24 Accessory socket
H33560 Cigar lighter & accessory socket }
Uy -
W/K
Engine management (not shown)
See diagram 7 Interior lighting switch illumination B
Central control unit (not shown)
é
Y}
SERERT SRST
REE
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c580/8 F2310A See diagram 4
===
Instrument cluster (SRS warning light)
See diagram 3 Diagnostic socket
aE
10374/2
en
Engine management
pone [) some
2
Dyan N/R sme
2
(not shown)
See diagram 3
SRS system
, Central control unit (not shown)
See diagram 4
~ Instrument cluster
_., Automatic transmission (not shown)
%,Se
Qe
ABS/Engine immobiliser (not shown)
p=
B ———
ca
1
sts.
@csa5/t
12°64
Wiring diagrams — 2003-on models
Wire colours B_ Black G
Green
K_ Pink Lg Light green N Brown
Diagram 4
Key to items P
Purple
1
Battery
R
Red
4
Ignition switch
S$ U W
Slate Blue White
5 Engine fusebox 6 Passenger fusebox 10 Fuel tank unit
O Orange
Y Yellow
low fuel warning light alarm warning light main beam warning light LH indicator waring light RH indicator warning light trailer warning light alternator warning light s