PS Magazine Issue 186 1968 Series [186 ed.]

PS Magazine, also known as the Preventive Maintenance Monthly, is an official publication of the Army, providing informa

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PS Magazine Issue 186 1968 Series [186 ed.]

Table of contents :
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Citation preview

FOR NCO'S . . THE NON COMMISSIONED OFFICER LOGISTICS PROGRAM The Army has set up NCOLP so that top-notch E-6's, E-7's, E-8's and E-9's can be put into supply and mpintenance (logistics) career patterns. WII help you plan your Army life, you might say.

Men who get in are assigned on an individual by-name basis to specific key logistics slots in places like depots, supply agencies, major command and installation staffs , maintenance units and logistics in -

structor staffs at Army schools. Once you're in the program, you're sure to be in a supply or maintenance assignment both stateside and overseas.

Interested?

Then dig out Change 16 (28 Aug 67) to AR 600-200 and follow the scoop in Paras 4-28 thru 4-37. You can apply, or your CO can nominate you if he thinks you've got what it takes.

FOR NCO'S.

Pub I \he~ by th e D e p~'tm e nt 01 the Arml D'2Jn'IH'On ~ 1

for the InformatIon of

rna ntenJnte ~ nd supply personnel 01\ II but on IS mad e throu h no'm~1 ub i,

THE NON COMMISSIONED OFFICER LOGISTICS PROGRAM The Army has set up NCOLP so that top·notch E·6's, E·7's, E·8's and E·g's can be put into supply and ITJaintenance (logistics) career patterns. It'll help you plan your Army life, you might say.

GROUND MDBlUTY 2.17 '''"

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23

Men who get in are assigned on an individual by· name basis to specific key logisti cs slot s in places like depots, supply agencies, major command and installation staffs, maintenance units and logistics instructor staffs at Army schools. Once you're in the program, you're sure to be in a supply or mainte· nance assignment both stateside and overseas. Interested?

,0 FOR YOU

SPECIAL PIN·POINT ASSIGNMENT - SURE DUTY IN YOUR FIELD - SPECIAL TRAI

,.,,,...."ats,.nu.

IIItf .... IIIta . . . . .

.....,....,.AnIy .• r.

u. ... Then dig out Change 16 (28 Aug 67) to AR 600·200 and follow the scoop in Paras 4·28 thru 4·37. You can apply, or your CO can nominate you if he thinks you've got what it takes.

A lot of real live·wi re supply and maintenance NCO's are already in NCOLP.

IQ"~

Fftr..yl...

DISl1I:IIUTIOR: ICCtnIOct wttIIu,. .... __ .... r... ...

r:Sc-".c-""-::'Q/j""."':',/(,:-" ..':l" PSM...-, qt»1~~,~.,. "Of~f

GROUND MOBILITY M578 Trutk TootKlts 12-TOIITralttrs R~ TO!)! ~it

2·23

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FIREPOWER

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MIlOfiowttuf Mro2t1owilzer lIawkNoI6S 50-53

AIR MOBIUTY

21 21 21

37-43 (hI U-6

41 41

""" " COMMUNICATIONS

44·49

AI'IIVRC-12

A lot of reallive·wire supply and maintenance NCO's are already in NCOLp.

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YOUR M578'S A BANTAMWEIGHT, BUT "

Light - only about 54,000 pounds that wouldn 't hold an M88 VTR. The spade, which takes only a few In fact, you can take it any place you seconds to dig in, doubles its holding can go with the MI07-MllO SP artil- power. Eight of its 10 toad wheels have lery family, which figures because it has lockouc cylinders to keep the suspension the same diesel engine, transmission rigid during recovery operations. and basic chassis. You can make pivot turns with it Its fixed length 16-ft boom can tra· either forward or reverse. It's fast verse 360 degrees and pick up the heavtOP speed 37 MPH - and it carries 320 iest tank power pack, and it has a sepagallons of fuel for a maximum range of rate tOw winch with 230 feet of inch. 450 miles. It's low slung with an all-welded steel huil and its armor-placed cab mounts a .. andsoon . . .

YOUR M578'S A BANTAMWEIGHT, BUT "

Light - only about 54,000 pounds that wouldn't hold an M88 VTR. The spade, which takes only a few In fact, you can take it any place you seconds to dig in, dQubles its holding can go with the MI07-MllO SP artil- power. Eight of its 10 toad wheels have lery family, which figures because it has lockout cylinders to keep the suspension the same diesel engine, transmission rigid during recovery operations. and basic chassis. You can make pivot turns with it Its fixed length 16-ft boom can traeither forward or reverse. It's fast verse 360 degrees and pick up the heavtOP speed 37 MPH - and it carries 320 iest tank power pack, and it has a sepagallons of fuel for a maximum range of rate tOw winch with 230 feet of inch. 450 miles. It's low slung with an all-welded steel hull and its armor-plated cab mounts a

stands overnight the oil level may read about ¥s inch over the FULL ma rk. This is normal. If a dipstick check shows you need engine oil, add engine oil through the filler tube in the engine rocker arm cover, not in the gearbox fill hole. It's easy to go wrong on this. Also, the gearbox dipstick is often overlooked because it's under the filter screen.

stands overnight the oil level may read about ¥s inch over the FULL mark. This is normal. If a dipstick check shows you need engine oil, add engine oil through the filler tube in the engine rocker arm cover, nOt in the gearbox fill hole. Ie's easy to go wrong on this. Also, the gearbox dipstick is often overlooked because it's under the filter screen.

TRANSMISSION OIL LEVR-If your XTG 411·2A transmission has had MWO 9-

.ENGINE RESERVOIR - The engine reservoir,breachecanddraincangetclogged

1III1IP.!~~I1111"''' with dirt. When this happens the trans-

mission may become pressurized and too much pressure can blow the filler cap off the transmission. ii.iiiiii• •~ When you check over the vehicle, 2520-234-30/1 applied, (to modify the drain the reservoir and dean out the oB level gage) or if ics serial number is breather. If necessary. also clean the 1457 or ovec. you check the oil level reservoir drain hose by blowing air likeso... ' thr~ oughit.~~ 1. Beforestartmg the ~ Co engme, make sure the .1 transmission OIlleyel IS wlthm the operating range stomped on the gage tape

2. Add or drain oil if needed to get it within operating ronge. Always make allowonces for the temperature. F'rinstance, if oil is cold it may toke as mu(h os 8 hou~ to drain bock to the reservoir os against only 3 minutes for oil at 200"1.

DE(J( (OVER SCREWS - The dip screws holding down the deck covers get their threads stripped because of over-torquing.

To avoid over-filling, either check the oil level after operation when the oil is still hot, or when there's been enough time for all the cold oilt.=o~r~e-J_ _~~iI!l!iiii!i:'!i!!!l!1!!I!!!I. turn to the reservoir. ~

TRANSMISSION 011 lEVEL-If your XTG 411-2A transmission has had MWO 9-

.ENGINE RESERVOIR - The engine reser· voir. breather and drain can get dogged

. .,~~~~~ with dirt. When this happens the transmission may become pressurized and too much pressure can blow the filler cap off the transmission. When you check over the vehicle, 2520-234-30/1 applied, (to modify the drain the reservoir and clean out the oil level gage) or if its serial number is breather. If necessary, also dean the 1457 or over, you check the oil level reservoir drain hose by blowing air

r

liiiiiiiiiiiiiiiiiir

likeso... 1. Before starting the

,

engine, make sure the transmission 011 level IS withm the operatmg range stomped on the goge tope

thcoughit.

~

[~lIr 'o~~~it~I~~V .1 ~~.~~T

2. Add or drain oil if needed to gel it within operating runge. Always make allowances for the temperature. F'rinstance, if oil is cold it may take as much as 8 hours to drain bade to the reservoir as against only 3 minutes for oiI0l200"F.

DECK COVER SCREWS - The clip screws holding down the deck covers get their threads stripped because of over-corquing.

To avoid over-filling, either check the oil level after operation when the oil is still hot, or when there's been enough time for all the cold oil

must be kepc dosed when you traverse the cab. Ocherwise they'll hit the towbar mountings in the front and maybe hurt somebody.

RADIATOR FIlliNG - Filling the 2 radio ators is a little tricky. Unless you do it right, air gets trapped in the system and you can't fill the radiators completely. The engine will then overheac. Here's what to do:

:t~or:e·J_ _~~iII!!!ilii~!!i!i!!!l!~I~

one. 3. Order

COOliNG FAN PUllEY -If your M578 was made by Bowen-McLaughlin-York and has a serial number of 47 5 or higher, the cooling fan pulley-retaining nut may not be on tight enough. You should have the retaining nut torqued to 550·575 lb·ft.

~ os FSN 2930-690-2701. h'. in (h 1 10 your -20P 1M. 4. If you think air is trapped in the cooling system, take off the radiator cops again and remove the vent plug from the thermostat hausing. When coolant flows fram the vent hole , put the vent plug bode. Now refill both radiators and replace the cops.

Ie

I

VENT PLUG

~

__

The rear cab doors must be kept closed when you traverse the cab. Otherwise they'll hit the towbar mountings in the front and maybe hurt somebody. REAR DOORS -

COOLING FAN PUllEY -if your M578 was made by Bowen-McLaughlin-York and has a serial number of 475 or higher, the cooling fan pulley-retaining nut may not be on tight enough. You should have the retaining nut torqued

to 550·575 Ib·ft.

RADIATOR FIlliNG - Filling the 2 tadi. ators is a little tricky. Unless you do it right, air gets trapped in the system and you can't fill the radiators completely. The engine will then overheat. Here's what to do:

one. 3. Order ~ os FSN 2930·690·2701. It's in (h 1 10 your -20P TM. 4. If you think air is trapped in the tooling system, take off the radiator (OPS again and remove the vent plug from the thermostat housing. When (oolont flows from the vent hole, put the vent plug bock. Now refill both radiators and replo(e the (Ops. VENT PLUG

BRAKE-LEVER CABLE - The brake-lever cable can slip out of the groove of the equalizing pulley if the cable is tOO loose or not adjusted right and one of the cable retaining dips is bent.

on the brake apply levers under the 2 transmission end covers.

l) '~\:: ~~

INDEX PINS

You can Stop this by keeping the cable adjusted and by getting tabs welded to the dip tangs and bem over so the brake-lever cable can't get Out of the pulley groove.

TRANSMISSION BRAKE - Your -20 TM tells you how to adjust the transmission brakes. You need wrench FSN 5120733·8909 for adjusting the right brake and wrench FSN 5120-733-8912 for the left brake. These tools were added to organizational tool set A, FSN 4910062-9475 by Ch 1 (Dec 66) to the -20 TM, on page 3.

BRAKE LEVER - When you disconnect the brake lever you'll find there's no master spline or V groove to help get it Right Brake Wrench back on in the same position. Mark the FSN 5120-733-8909 lever-so you can line it up right. Otherwise, if you get it on tOO high, the brake will drag because it'll always be pardy on. If you get it tOO low, there'll be too much brake pedal travel before the brake goes on. ~

o

flOi

MARK THE lEVER r;; _,

Ql

Oi

BRAKE EQUALIZER - The 2 nuts on the brake equalizer change the equalizing adjustment on both brakes, and should not be touched by anybody except support. The way you should adjust it is by lining up the dowel index pins located

BRAKE·LIVER CABLE - The brake· lever cable can slip out of the groove of the equalizing pulley if the cable is tOO loose or not adjusted right and one of the cable retaining clips is bent.

You can Stop this by keeping the cable adjusted and by getting tabs welded to the clip tangs and hem over so the brake-lever cable can't get Out of the pulley groove. BRAKE LEVER - When you disconnect the brake lever you'll find there's no master spline or V groove to help get it back on in the same posicion. Mark the lever-so you can line it up right. Otherwise, if you get it on tOO high, the brake will drag because it'll always be partly on. If you get it tOO low, there'll be too much brake pedal travel before the brake goes Oil.

IRAkE EQUALIZER -

The 2 nms on the

brake equalizer change the equalizing adjustment on both brakes, and should not be touched by anybody except support. The way you should adjust it is by lining up the dowel index pins located

on the brake apply levers under the 2 transmission end covers.

~"~'1 ~~PINS TRANSMISSION BRAKE - Your ·20 TM tells you how to adjust the transmission brakes. You need wrench FSN 5120· 733-8909 for adjusting the right brake and wrench FSN 5120·733·8912 for the left brake. These tools were added to organizational tool SCt A, FSN 4910· 062·9475 by Ch 1 (Dec 66) to the ·20 TM. on page 3.

Right Brake Wrench FSN 5120-733-8909

HERE'S HOW THE

~VEL 1IIb,. WORKS.

The level wind traverses the cab automatically so the toW winch cable is always at thc right angle for

2. Attach the cable end to the vehide you want to winch and spool in a little bit first to tighten the (able.

3. Toke out the slide pin and its sleeve and unhook the bar pin and both side bar pins.

4. Put the level wind on the (oble and put the pin and sleeve bode:.

If"

S. Secure the brade:et under tile 'boom with the boom

6. Tum the level wind switch ON and wind in the (able. The level wind will give you a tight and even wrap, provided you have some tension on the (able. ISee page 9 of Ch 2 to your-10TM.1

HE'RE'S HOW THE

UVEL". WORKS.

The level wind traverses the cab automatically so the tow winch cable is always at the right angle for towing or windiQg up.

2. AHuch the cable end to the vehide you wont to winch and spool in a little bit first to tighten the coble.

3. Toke out the slide pin and its sleeve and unhook the bar pin and both side bar pins.

S. Secure the brodc.et under the . boom with the boom

4. Put the level wind on the cable and put the pin and sleevebadc.

6. Turn the level wind swmh ON Dnd wind in the cable. The level wind wiH give y~u a tight and even wrap, provided you have some tension on the (oble. (See page 9 ofCh 2 to your-10 TM.J

SPOOLING BOOM WINCH - I f the boomwinch cable is noc wound properly on the drum it can get damaged when you use it for heavy pulling. You need a

cable tension of 7,500 pounds

to

wrap

the cable on the drum the way it should go. To get this tension you:

universal joincs for broken lockwires and loose screws, and make sure the wire is not laced wrong like it shows on page 183 of your -20 TM. The only screws that should be joined with lockwire are those positioned so the lockwire has to cross over the journal flange.

SPOOLING BOOM WINCH - If the boomwinch cable is not wound properly on the drum it can get damaged when you use it for heavy pulling. You need a cable tension of 7,500 pounds to wrap the cable on the drum the way jt should go. To get this tension you:

TOW WINCH - You need a lot of tcnsian to wind up the tow cable, so you do 1 and 2 exactly the same as above and 4 the same except you put the transmissian into Range 1 instead of into Range 4. Range 1 (Range 2 if your tracks slip) will push the vehicle ahead with a force that will keep the tow cable under proper tcnsion when it is being wound up as the vehicle is pulled backward.

everything you can do you might get some bad fuel that'll make one of the injectors stick. If one injector sticks, likely all the injectors on that bank will stick. Get your support to replace the bad injector and you'll be back in business.

UNIVERSAL JOINT SCREWS - Check you, universal joints for broken lock wires and loose screws, and make sure the wire is not laced wrong like it shows on page 183 of your -20 TM. The only screws that should be joined with lockwire are those positioned so the lockwire has to cross over the journal flange.

SURE 1 CAN GET YOU ANOTHER INJECTOR.!! BUT WHAT ARE YOU DOING ABOUT KEEPING YOUR. FUEL CLEAN?

FAN WEU -Show-off driving (splashiog through mud holes, etc.) will let a lor of mud and water get into the fan wells and, in time, clog the radiators. So hold down on the cowboy stuff! There's no access plate for cleanout or drain for the fan well so if you get it full of mud

is worth all the effort it takes to keep it that way. Be sure the water-tight fuel tank cap on your top deck is really water tight. Check both primary and secondary fuel filters daily and bleed about a cup full from each - more if you get a lot of water mixed with the fuel. (Note: if you have to drain the secondary filter, do it with the engine running.)

TOW WINOI - You need a lot of tension to wind up the tow cable, so you do 1 and 2 exactly the same as above and 4 the same except you put the transmission into Range 1 instead of into Range 4. Range 1 (Range 2 jf your tracks slip) will push the vehicle ahead with a force that will keep the tow cable under

CONTAMINATID run - In spite of everything you can do you might get some bad fuel that' ll make one of the injectors stick. If one injector sticks, likely all the injectors on that bank will stick. Get your support to replace the bad injector and you'll be back in busi· ness. -------~ SURE I CAN GET YOU ANOTHER INJECTOR!! BUT WHAT ARE YOU DOING ABOUT KEEPING 'lOUR. FUEL CLEAN?

FAN WRl -Show-off driving (splashing through mud holes, etc.) will let a lot of mud and water get into the fan wells and, in time, clog the radiators. So hold down on the cowboy stuff! There's no access plate for cleanour or drain for the fan well so jf you get it full of mud

is worth all the effoce it takes to keep it that way. Be sure the water-tight fuel tank cap on your top deck is really water tight. Check both primary and secondary fuel filters daily and bleed about a cup full from each - more if you get a lot of water mixed with the fuel. (Note: if you have to drain the secondary filter, do it with the engine running.)

~II DRIVER'S COMPARTMENT

ENGINE SHUTDOWN -Your ·10 TM, says to idle the engine at 550-600 for 5 minutes before shutting it off, but the latest word is that 1000·1200 RPM for 4·5 minutes is better. HUU DRAIN VALVES - Running your vehicle cross country with the hull-drain valves open is a sure way to get 'em smashed. 50-0-0-0, dose all 3 drain valves before you take off.

SmlNG IO(J(OUT - Back the vehicle up on the spade before you lock out the wheels. Reason: If the roadwheels are locked Out before then, they're not supporting the load. After the driver sets the lockout switch, he should wait until the lockout warning light comes on, which may take 30 or 40 seconds. The light will not come on until all lockout cylinders are locked. Puc the lockout on only after the spade is well dug in. When you want to move off the spade, first turn off your lockout control and wait until the light goes off before you move off the spade.

"

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f

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'tijl"

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I 5. While backing up the .. hi· de with the suspension in the unlocked position and the conlrol valve set for spade emplacement, ptn the boom winch in low geor and reel in on the coble until the spode is over center with the weight of the vehicle on it.

6. Release the tension on the boom,wlnch cable, disconnect It from the spade and reel It back In 7. After the spade IS emplaced and winch coble IS all reeled In, lock out suspension system

DRAIN PLUGS - Every day take out the hull drain plugs at the rear underside of the hull, JUSt inboard of the trailing idler wheel arms. After the water, hydraulic oil leakage (and whatever) has drained out, replace the plugs. Those plugs are at the lowest part of the hull and when you open 'em you get rid of the moisture that otherwise would seep through the trailing idler wheel seals and damage the bearings in the hull. The plugs are easy for the operator to get to from the outside of the vehicle and easy to drain. Do it daily. GRUSE GUN - The 16-02 grease gun may not fit in its brackets. If you have this trouble it's OK to bend or reposition the brackets SO they fit. 17

Wrench, wheel bearing nut, FSN 5120-378-3139

Wrench, air compressor belt adjusting, FSN 5120-390-7779

Wrench,

box cydinder head bolt FSN 5120-473-6511

Wrench, wheel bearing nut, FSN 5120-378-3139

Adjuster, shah starter solenoid, FSN 4910-792-8626

Wrench, adjusting air compressor pulley, FSN 5120-070-7809

krt, checking oil pressure in power steering, FIN 4910·627·7043 lin boxl

~ Wrench, . . oir compressor belt adjusting, FIN 5120·390·7779

Adjuster, ~ Shaft storter solenoid, FIN 4910·792·8626 Wrench, adjusting air (ompressor pulley, FIN5120·070·7809

~ ~

Kit, checking oil pressure in power steering, '. FIN 4910·627·7043 lin boxl ~

r.;... _____

~

,



MI27·SERIES 12·TON S£MITRAILER . . .

FSN'S FOR RACKS

Lookin' for FSN's that'll fetch Panel (rack) Assemblies for anyone of your MI27 series 12-(00 trailer? End the searchin' and scan these FSN's for size:

Panel Assembly Fronl End Front, right side (curb)

Fronl. inlmed, right .ide (curbl (enter, intmed, right side (curb) Reor, inlmed, righl side (curbl Reor, righiSiae(rurb) Front, 'eft side bood' Front, intmed, left side froodl (enter, iOlmed, (eft side (rood) Reor, intmed,left side (roadl Reor, lek .ide (roodl Reor End, IeIt .ide (roodl Reor End, right.ide (curbl (infmed intermediate)

M127

2510-594·0740 2510-594-0742 25 10-594-0744 2510-594-0745 2510-594-0743 2510-594-0747 2510-594-0741 2510-594·0743 2510-594·0745 2510·594-0744 2510-594-0746 2510-594-0748 2510-594-0749

2510-074-2754 2510-074-2746 2510-074-2755 2510·926-3849 2510-078·9779 2510-074-2752 2510-074-2745 2510-074·2763 2510-074·2744 2510·074·2747 2510·074·2753 2510·074·2756 2510·074·2762

You won't find this rundown in any supply pub yet, but the US Army Tank. Automotive Command announced them as good numbers. When ordering use A K Z as your RIC.

BODY & FENDER REPAIR No use to look for an SM 00 the body and fender repair [001 kit, FSN 5180754·0643. SM 9-4·5180-J I0-7 was rescinded by SM 9·4·5J80·A60 which was rescinded by DA Circular 310·29 (Mar 65 ). The only place you'll find that kit listed is in the Fed Cat C51S0-ll-A or one of its changes. 20

M127-SlR1ES 12-10N SEMITRAIlER .• .

FSN'S FOR RACKS

Lookin' for FSN's that'll fetch Panel (rack) Assemblies for anyone of your MI27 series 12-too trailer? End the searchin' and scan these FSN's for size:

Panel Auembly Front End Fronl. right 'ide (",rbl Fronl, inlmed, right ,ide (curbl Cenler, inlmed, rijJht ,ide (curbl Reor, intmed, right side (curb, Rear, right side (curb) Front, lett side hood) Front,'intmed, lett side (roadl (enter, intmed,left side (roadl Rear, intmed, left side hood) ROOf, left side (roadl Rear End, left ,ide (roodl Reor End, righl,id. (curbl fiRtmed = intermediate)

M127

7510-594-0740 7510·594·0747 7510·594-0744 7510-594.(1745 7510·594·0743 7510·594·0747 751 0·594·0741 7510·594·0743 7510·594·0745 7510·594-0744 7510-594-0746 7510-594·0748 7510·594·0749

7510·074-7754 7510-074-7746 7510·074-7755 7510-976·3849 7510·078·9179 7510·074-7757 7510·074·7745 7510·074·7763 7510·074·7744 7510·074·7747 7510·074·7753 7510·074-7756 7510·074-7767

G7SO·SERIES SEMITRAILER .. •

LANDING LEG LUBE

Down ... w-a-a-a-y down ... all the way down. Yep. you gotta crank those landing legs all the way down when your MI27 or other G750-series 12-ton semitrailer gets its regular dose of lube. Like you see in both LO 9-2330-20712 (May 63) and the lube chart in TM

9·2330·207·14 (Jun 611. the landing. gear-support legs are lubed with DE 30. But you have to have the legs extended all the way down so the oil will run into the reservoir in the bottom section of

leg. Each leg gets 1 pint of DE 30. Give the oil about 15 minutes to get down into the reservoir before you crank the

legs back up. This poop will be showing up in a

You won't find this rundown in any supply pub yet, but the US Army TankAutomotive Command announced them as good numbers. When ordering use AKZ as your RIC.

BODY & FENDER REPAIR No use to look fo r an SM on the body and fender repai r (001 kit. FSN 5180. 754·0643. SM 9·4-5180-JIO.7 was rescinded by SM 9-4·5180-A60 which was rescinded by DA Circular 310-29 (Mar 651. The only place you'll find that kit listed is in the Fed Cat C518()"[L-A or one of its changes.

That's right-no quarterly preventive maintenance services for tactical wheeled vehicles. This was the word in DA Cir 750-10 (Apr 63). If your truck or trailer TM ca lls for a Q service, you still pull the same service but as a semiannual (S service)instead of a quarterly. Until your TM picks it up, the word in DA Cir 750- 10 (Apr 63) is still gexxl. Make a note for yourself.

20

21

G7S0·SERIES SEMITRAILER .• •

LANDING LEG LUBE

Down ... w-a-a-a-y down ... all the way down. y cp, you gotta crank those landing legs all the way down when your M 127 or other G750-series 12·too semitrailer gets its regular dose of lube.

Like you see in both LO 9-2330-207J 2 (May 63) and the lube chart in TM 9·2330·207·14 Tnat's Where your safety and arminContainer. be in the COVer for Your Hawk missile srulf good and tight to keep OUt Water, And those d9Qrs Want to be closed nents and paper s Sure as shootin'. that will damag e the miSSile compo , but if their rubbe r seals are on wrong closed, help. It's up to you to keep the doorsunit for shot Or miSSing, ask your sUPPOrt

UGH THE STRAPout of styleTHRO ou'd think they were ~~n~evon follow-up that's part of e uipment, , being used up y The way they re FSN 5935-073-53~1" al maintenance shop q d to the 0

n the cabie I's connectC the connector adapter, k ANi MSM- 43 organlz30 d hen d p from the f your Haw . get buste W hl is hookc u cable or h adapter pms when the ca e he adapter, putSeems that t e 'ack. This will of the cable pulls on t ' missile follow,u~d) This way the weIght ct the cable f the bu ' , 'f you conne T I bottom 0 e on the pins. Pinks5 1on the missile umbt tea tiog pressur on't have broken adapter h the hoo The odds arc you W ning it throug _----~-the right way-by first run

ha~pen

SEE

ING STARS?

the left side of LO 66) on shows that the What 1440 to do, II (Nov 66) tells you to mount 46 92-2the(Nov LO 9-500-12, boom support, But TB 7 nt

laun~her ~

Your Hawk ted in the same place. compartment cover. , I sy, mholnd15apam 'de of the rear star on the und erSI natlona You wont fi the LO there.

Mo~

FIT TO BE GREASED How's that? You'd like to be able to use some GAA on the aft outr;gger pivot pins on your Hawk launcher, , , but there's no way to lube them? Looks like you've gOt one of those launchers before serial number 07231. More than a few of these have pivot pins without a threaded hole for a grease fitting.

BEHIND CLOSED DOORS That's where youc' safety and arming device, initiator and documents should

be in the cover for your Hawk missile container. And those d90rs want to be closed good and tight to keep

ou~ ',"ater,

sruff

What you do is get your support unit to put in the right pins, They're on page 154 of 9-1440-500_15P/I (Sep 67 )-under FSN 1440-703-3221. Then put in the grease fitting-FSN 4730-172-0010, It's on page 109 of the you -15P/I. samecan



that wiH damage the missile componencs and papers sure as shoottn . It's up to you to keep the doors closed, but if their rubber seals arc on wrong, shot or missing, ask your suppOrt unit for help.

BET IT'S WET

:;::o::~

ppe d . 10 . you get Maybe it's ha :;: t;,:ui'nto standby when you put ;t iike it has Your Hawk laun er touch bare metal, , ' or the aun heels on the bit by stray current when you rn the elevation and azimuth han~w a mind of its own ,,:hen you tu

u~::u ~d

I~

launcher contr::, has a snootful of moisture" t by making sure the Chances are of the sruff, you can help to keep o;oved by air, " keepOnce you gle.t rt valve's closed except when the LhCU IS and being sure the lid pressure equa lzer during bad weat er .. . ' the lid closed when you can, Id

a~

109 h and fits tight, " hel _ replaced parts shou is in good s ou'l1 need your support UnIt s p bly should be sealed Also-and ere Ykets or seals. The control panel assem have wate~~roof gasout and then put back in the LCU. whepever It s taken

SEEING STARS? What to do.

LO 9*1440-500-12/1 (Nov 66) tells you to mount the LO on the left

.d 51

f eo

your Hawk launcher's boom support. But TB 746-92-2 (Nov 66) shows that the national symbol is painted in the same place. You woo't find a star on the underside of the rear compartment cover. Mount the

La

there .

Y!~d~ike!! ableBEto useGREASED some on the

. How's that? pms on your Hawk 13

. J be afe Outngger pivot More than a f~:u ve gOt onc of those launchers ~f:o U . them? fitting of these have pivot pins without hce senal number 07231. Wh~t you do is a t readed hole for a grease 154 f~'" get your support unit to . . o "1."1 9-1440-500_15P/I put In the nght pins. The 'r YOU can put in the grease fitting~e:S;:4)-under FSN 1440_703';2;Ion: :ge Looks like

'

GAA

uocher . .. but there's no Wa

730·172-0010. It's on page IO~Oft~:

same ·15P/I.

BET IT'S WET Maybe it's happened

to

you.

Your Hawk launcher goes inca standby when you put it in remote ... you get bit by stray current when you touch bare metal ... or the launcher acts like it has a mind of its own when you turn the elevation and azimuth han!iwheels on the launcher control unit. Chances ace the LCU has a snootful of moisture. Once you get rid of the stuff, you can help to keep it out by making sure the pressure equalizer valve's closed except when the LCU is moved by air ... keep.

ing the lid closed when you can, during bad weather ... and being sure 't he lid is in good shape and fits tight. Also-and here you'll need your support unit's help-replaced parts should have waterproof gaskets or seals. The control panel assembly should be sealed whepever it's taken out and then put back in the LCU.

A CL EA N

ts-dir t and dust gettin g on the It's been happe ning at Hawk outfi rators for the AN / TPQ. 21 compa ion elevat and th azimu gears in the gears mesh, it doesn 't take much those way the And . station tor simula

wear to get gear slop and backlash.

at the gears? How does the dirt and stuff get drawe rs to make an adjust ment When you open the compa rator That's one way. close them when you're done. and then forget . especi ally when the equipm ent's Those drawe rs want to be dosed

to

runnjn g. tor station , while the ventil ation Using a broom to clean the simula Make with your vacuu m cleane r blowe rs are worki ng, is anothe r way. And

9-143 0-512 -12/1 (10 Jul 64). inste ad-th e way it says in TM

SN IA_kY LIAk

Your f/awk ANIT P

. Q-21 SIIllulator S ( · But that's h SUPporra;:~~: ~:~lace for a crowd . cable harn: s :~ ~~~'~~et if yOue e to work on the ure. And Work On the wile ~ntry enclos four BA·30 batt . enclos ure leak and y . 1 If the ~nes mount ed in the eat IOto the cables . The b let yOu and th e y contr:ltterles are the Ones that forth and are in .peop~e in the batter their i~e~~ral talk back and So take a clos:~:~ e r~ght spot to spill t em f~om every angle o:c:sa onto the cables . us: to going not you're week. And if the sImula tor statio f. batteri es OUt of h . n or a spell, take the t en mOU1)ts.

CH AN GE LUBES

r on what to use for lubing drawe Here you are ... the latest word / and handle s in your Hawk AN assem bly slides and latche s, hinges TPQ-2 1 simula tor station . (Jul 64)

-12/1 date, page 243 of TM 9-143 0-512

To he up-to15 ment grease on the slides. Page should say to use aircra ft and instru FSN 9150-

lists a 1-lh can under of TM 9-493 5-501 -15P/ I (Sep 67) 985-7246. hinges and ating oil goes on the latche s,

And instru ment lubric 17 of SN 9150- 223-4 129-o n page handle s. There 's a l-qt can-F the same TM. 52

RE LA Y TH IS MESSA GE

You r Haw k AN/ TPQ -21 simu iaco c stacion sure is load ed with the FSN 5945-968-4499 vari ety of arm atur e relay s. And when they go to POt, your daily oper atio nal checks don 't wor k out. Trou ble is ... som e guys are trea ting 'em like they' re real rugg ed, and this they 're not. So hand le the relay s like they can get bane red real easy -'ca use they can. Also mak e sure you use the righ t mou ntin g scre ws whe n you put in a relay . You r supp ort peop le have the m-F SN 5305 -582 -014 2 on page 190 of TM 9-14 30-5 12-1 5P/l (Dec 67) . Go easy whe n you tigh ten the mou ntin g scre ws ... and be sure they don 't stick Out beyo nd the mou ntin g plat e-w her e they coul d up the oper atio n of the foul relay .

Sure .. . it

BY 'IHE Bo.!~ ay s som e extr a stepS, but

to stOp trou ble

were d inum inat or. ~eanour Haw k ANfMPQ-39it . hlg ht:n to off

befo re it start s 10 y the way it diate to stan dby and . ludi ng Ch 3. Tha t is, to go f~: ;~14 30-51l-12/1 (jan 6~), says in table 6 of to stan dby . you the rada r with out first gOl~!h cont acts . Burn ed If you shut d~wn cd radi ate inter lock S~l. . d with burn And that mea ns can Win up h 5 min ute time out f ommlSS10n. 0 c cont acts thro W t e he rada r up to oper at- diat e or maybe not get t you won 't be able to ra

1::

ing temp erat ure.

HERE'S mE poop TO HELP YOU ••• WITH A LITTLE SWEAT AND A BIT 0 ' LUCK YOU SHOULD HAVE A TENT 14 FEET HIGH 32 FEET LONG AND 20 FEET WIDE .

One little thing, tho. The FSN for Pack No.1 is 8340-951-6420, not 8340682-3400 as it is listed in the catalog on page 124. If you're in dimates where you're authorized the tent liner FSN 8340082-5802, then you'll need to order by components like so: • Tent Line" FSN 8340-951-6426, intermediate section, w I cover. (ORDER 3 ea.) • Tent Line" FSN 8340-986-0024, end section, "A", wI cover, grommets and loops, 1 ea. • Tent Line" FSN 8340·978·9627, end section, "B", wI cover and grommets, 1 ca. To lengthen your tcnt liner, order Tent liner, FSN 8340-951-6426, intermediate section, wlcover, 1 ea. This '-~.'Ul.HL.-n. . 111 will add an 8-ft section to your liner. There's a TM in the mill, but for now be sure to latch on to TM 10-8340207-24P (Dec 64). That's the pam manual for the old tCnt, but most of the hardware is interchangeable with your new tent (FSN 8340-951-6419). FM 20-15 (Sep 64) gives

HERE'S THE poop TO HELP YOU .. . WITH A LITTLE SWEAT AND A BIT 0 ' LUCK YOU SHOULD HAVE A TENT 14 FEET HIGH 32 FEET LONG- AND 20 FEET WIDE.

~~"I. JL. •

'iJt t...-:'»'I l ~f \~~ ~I. :\i;l,~iif ~~~~:~ ~ ••. Ii ~I,

\~ ~

tent and the liner take special handling in the property book since neither is issued as a package. You record the complete tent under its basic FSN 8340-951-6419, on one page. Then you have to use a separate page for each of the components, like it says in AR 735-35 for substitute items. You give the linee the same pwperty book "eatment.

\~I/~t)~"\ :fr~.;+.....~(\_~_\i_'~~_~ _._ ~________

s_s _ _ _ _ _ _ _ __

One little thing, tho. The FSN for Pack No.1 is 8340-951·6420. not 8340682-3400 as it is listed in the catalog on page 124. If you're in climates where you're authorized the tent liner FSN 8340082-5802, then you'll need to order by components like so: • Tcnt Linc •• FSN 8340-951-6426. intermediate section, w I cover, (ORDER 3 ca.) • Tent Line •• FSN 8340-986·0024. end section, "A", wI cover, grommets and loops, 1 ea. • Tent Line•• FSN 8340·978-9627. end section, "B", wI cover and grommets, 1 ea, To lengthen your tent liner, order Tent Liner, FSN 8340-951-6426, intermediate section, wlcover, 1 ea. This '-~'U\}-U_-n..111 will add an 8-ft section to your liner. There's a TM in the mill, but for now be sure to latch on to TM 10-8340207-24P (Dec 64). That's the pans manual for the old tent, but most of the hardware is interchangeable with your new tent (FSN 8340-951-6419). FM 20-15 (Sep 64) gives

tent and the liner take special handling in the property book since neither is issued as a package. You record the complete tent under its basic FSN 8340·951-6419, on one page. Then you have to use a separate page for each of tbe components, like it says in AR 735-35 for substitute items. You give the liner the same property book treatment. 55

HEY, CURRENT CHEF-

Kilowatt cooks running military design generators, KW to 10 KW, have a new mix for their current kettles - a big change in idling. Late word from Horsepower Hill is that everybody's been running too slow on warmup. The dope now is thisr---------~-----r------~

WHEN STOPPING •••

lJ ~ ~

ORCUIT BREAm Off VOLT KN08 All THE WAY COUNTER· ([O(J(WlSE WARMUP-8 TO 10 MlNUm

IN THE TROPICS YOU NEED LESS WARMUP 11M!

WHEN STARTING •• •

lJ ~ ~

VOLTAGE AOJUST. BA(J( Off All THE WAY

BREAKER Off

RUN AT RATEO SPEID 3T0 S MlHUm

MESSAGING 290M MAHOUTS Your 290M tractor probably has its low idle speed set tOO low. The latest word from the headshed is to set the low idle speed up to 675-725 RPM. Ie won't affect full power, reduces vibration, and your valves won't carbon so much. 56

BOOM STOPS STOPPERS If you have . an American Hoist and Derrick Model 2380 crane, here's an ounce of prevention that'll keep the boom stops from coming loose from the support. Redrill the existing holes to JA. ·in diameter and then use the stronger Y4 .in cotter pins, FSN

5315·059·0218.

NO KNUCKLE BUSTER NOW To keep from busting your knuckles when engaging the front-wheel drive

On

your Ameri.

can Hoist and Derrick Crane Model 2380, heat and bend the front wheel-drive lever forward. Measure the lever 6 inches from the floor and then heat and bend it forward 22,0 toward the front of the cab.

So you're tired chain-saw teeth 4 day. But you don't for that spankin'

of hand-filing or 5 times a have a manua l new Grinding

Machine, Saw Tooth, FSN 3415999-3040. Ask for Manufacturer's

Tech Manual 761O·C·)·3740 from Mob il ity Equ ipme nt' Comm and, AMSME·STD·L, 4300 Goodfellow Blvd., St. Louis, Mo. 63120.

RIGHT POOP - WRONG PUB The info that TM 5 ·2410·214· 12 says you need to adjust final drive bearings on your 07E is-of aU places-in the ·35 version of the family TM~ You'll .find instructions on page 220, para 83 of TM 5·2410·214·35 , and you can use either of two wrenches-FSN 4933-5323836. or the 2·hook type, FSN 5120·293·0316. 57

"""'"~

INCLUDING BASIC ISS lJ [ In:MS 1.1.',"" AND ORGANIZATIONAL REPAIR PARTS AND

The best yet! That's the word on the new repair parts and special tool lists (RP&STl's). Everything is clear and simple and neatly laid out for maintenance and supply men. BeSt of aU, they list allowances in whole numbers. You'll use a formula only when you're 6guring up your initial allowances for Over 100 pieces of equipment. "As required" items arc flagged with an asterisk, as they have been in the past. The mandatory stockage items arc coded with a +. This + is brand new so you may not sec

i~< i~ the parts man~t;,tr ~i~e,;

*******

D

*******

ACROSS-THE-BOAR (-12P. ' The new format will apply when a RP&STL is p ublished as a .P manual e TM. -20P, -14P, ·15P, -24P, -25P) and also when it's induded in a maintenanc It also applies to t he BUL in (he operator's manual. otive equ ipThe consolidated type repair parts manual- like the tank-autom ment manual (TM 9-2300-223-20P) remains on [he scene, as is.

rful

Section

A 3 SECTION APPENDIX IN THE OPERATOR:S TM TAKES CARE

OF

~ lists the items ~

inth.BIIL.

8rrt!

Sect ion II.

BASIC ISSUE ITEMS lINIT OF

~,

,0