Haynes Land Rover Freelander Owners Workshop Manual 0857338749, 0857335715, 9780857335715, 9780857338747

Citation preview

LAND ROVERFsS FREELANDER it

1997 to Oct 2006 (R to 56 reg) Petrol & Diesel

step-by-step maintenance and repair

The best selling car manuals in the world

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Check out our website www.haynes.co.uk to locate your nearest stockist and to view our full catalogue. Haynes Publishing, Sparkford, Yeovil, Somerset BA22 7JJ, England Telephone 01963 442030 ¢ E-mail [email protected] * Website www.haynes.co.uk Sweden

+46 (0)18 124016 * USA +1 (805)498 6703 © Australia +61 (0)2 8713 1400

Illegal Copying

It is the policy of Haynes Publishing to actively protect its Copyrights and Trade Marks.

Legal action will be taken

against anyone who unlawfully copies the cover or contents of this Manual, This includes all forms of unauthorised digital, mechanical, and electronic in any form. Authorisation from Haynes Publishing will only be provided expr Illegal copying will also be reported to the appropriate statutory authorities in whichever jurisdiction the offence t:

copying including nd in writing

Land Rover Freelander

Owners Workshop Manual Martynn Randall Models covered Freelander Hardback, Softback & Station Wagon Petrol: 1.8 litre (1796cc) 4-cylinder Turbo-diesel: 2.0 litre (1951cc TD4 & 1994cc L-Series)

(3929-12AN2/4623-7AP1/5571-416)

Does NOT cover models with 2.5 litre V6 petrol engine Does NOT cover new ‘Freelander 2’ range introduced November 2006

© Haynes Publishing 2013 A book in the Haynes Owners Workshop Manual Series

PGMS. KLMNO PQRST

All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright

Printed in the USA

Haynes Publishing Sparkford, Yeovil, Somerset BA22 7JJ, England

holder.

ISBN 978 0 85733 571 5

Haynes North America, Inc 861 Lawrence Drive, Newbury Park, California 91320, USA

British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library.

Haynes Publishing Nordiska AB Box 1504, 751 45 UPPSALA, Sverige

Contents LIVING WITH YOUR

LAND

ROVER

FREELANDER

Introduction

Page

O04

Safety first!

Page

0O0e5

Introduction

Page

096

If your car won’t start

Page

0*6

Jump starting

Page

0O°7

Wheel changing

Page

098

Identifying leaks

Page

099

Towing

Page

0*9

Introduction

Page

0e10

Underbonnet check points

Page

0*10

Roadside repairs

Weekly checks Engine oil level

Page

0Oe11

Coolant level

Page

012

Brake fluid level

Page

0¢e12

Tyre condition and pressure

Page

0¢13

Screen washer fluid level

Page

0°14

Battery

Page

0°14

Electrical systems

Page

015

Wiper blades

Page

0e15

Lubricants and fluids

Page 0°16

Tyre pressures

Page 0°16

MAINTENANCE Routine Maintenance and Servicing Land Rover Freelander petrol models

Page

1Ae1

Servicing specifications

Page

1Ae2

Maintenance schedule

Page

1Ae2

Maintenance procedures

Page

1A°*6

Page

1Be1

Servicing specifications

Page

1Be2

Maintenance schedule

Page

1Be2

Maintenance procedures

Page

1Be6

Land Rover Freelander diesel models

Illegal Copying It is the policy of Haynes Publishing to actively protect its Copyrights and Trade Marks. Legal action will be taken against anyone who unlawtully copies the cover or contents of this Manual. This includes all forms of unauthorised copying including digital, mechanical, and electronic in any form. Authorisation from Haynes Publishing will only be provided expressly and in writing. Illegal copying will also be reported to the appropriate . statutory authorities.

Contents REPAIRS & OVERHAUL Engine and Associated Systems 1.8 litre petrol engine in-car procedures

Page

2.0 litre L-Series diesel engine in-car repair procedures

Page 2Be1

2.0 litre TD4 diesel engine in-car repair procedures Engine removal and overhaul procedures

2Ae1

Page

2Ce1

Page

2De1

Cooling, heating and ventilation systems

Page

3e1

Fuel and exhaust systems — petrol engines

Page

4Ae1

Fuel and exhaust systems — diesel engines

Page

4Be1

Emission control systems

Page

4Ce1

Starting and charging systems

Page

Ignition system — petrol engine models

Page

5Ae1 5Be1

Pre-heating system — diesel engine models

Page

5Ce1

Clutch

Page

6e1

Manual transmission

Page

7Ae1

Automatic transmission

Page

7Be1

Intermediate Reduction Drive unit

Page

7Ce1

Driveshafts, Propeller shafts and final drive

Page

§8e1

Transmission

Brakes and Suspension Braking system

Page

9e1

Suspension and steering

Page

10¢1

Bodywork and fittings

Page

11¢1

Body electrical systems

Page

12¢1

Body Equipment

Wiring Diagrams

Page 12°28 Page 12°45

1997 to 2001 2001 to 2003

Page 12°61

2003-on

REFERENCE Dimensions and weights

Page

REFe1

Conversion factors

Page

REFe2

Buying spare parts

Page

REFe3

Vehicle identification

Page

REFe3

General repair procedures

Page

REFe4

Jacking and vehicle support

Page

REFe5—

Radio/cassette/CD unit anti-theft system

Page

REFe5

Tools and working facilities

Page

REFe6

Page

REFe8

MOT test checks

Page REFe12

Fault finding ie oN o# Index

neh

ty i

ea

A

Page REFe20

oe4 INtroduction levels are further enhanced by features such as Hill Descent Control (HDC), Traction control, ABS, integral rollover cage (3-door), dual front airbags, and seatbelt pretensioners. In June 2000 and July 2003, the Freelander underwent ‘facelifts’ which involved changes to the external and internal appearance of the vehicle. To coincide with the redesign, the existing L-Series diesel engine was replaced by the TD4 2.0 litre diesel engine of BMW origin, and an automatic transmission option (5-speed with Steptronic control) was available for the first time. ABS became standard fitment. All models are available with an immobiliser, alarm, remote central locking and air conditioning. For the home mechanic, the Land Rover Freelander is a straightforward vehicle to maintain and most of the items requiring frequent attention are easily accessible.

Your Land Rover

Freelander manual

Land Rover Freelander 1.8 litre 3-door Softback

The Land Rover Freelander was launched in the UK in October 1997. Available as a 3- or 5-door Softback or Hardback, as well as a 5-door Station Wagon, with a choice of 1.8 litre petrol or 2.0 litre direct injection diesel engines. Although fashionably styled, the Freelander

has high ground clearance, permanent fourwheel-drive, power assisted steering, and fully independent suspension front and rear, making it a capable off-road performer, as well as exceeding current standards of on-road performance for this type of vehicle. Safety

The aim of this Manual is to help you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done (even should you choose to get it done by a garage). It will also provide information on routine maintenance and servicing, and give a logical course of action and diagnosis when random faults occur. However, it is hoped that you will use the manual by tackling the work yourself. On simpler jobs it may even be quicker than booking the car into a garage and going there twice, to leave and collect it. Perhaps most important, a lot of money can be saved by avoiding the costs a garage must charge to cover its labour and overheads. The manual has drawings and descriptions to show the function of the various components so that their layout can be understood. Tasks are described and photographed in a clear step-by-step sequence. The illustrations are numbered by the Section number and paragraph number to which they relate — if there is more than one illustration per paragraph, the sequence is

denoted alphabetically. References to the ‘left’ or ‘right’ of the vehicle are in the sense of a person

in the

driver’s seat, facing forwards.

Acknowledgements Thanks are due to Draper Tools, who provided some of the workshop tools, and to all those people at Sparkford who helped in the production of this manual. We take great pride in the accuracy of information given in this manual, but vehicle manufacturers make alterations and design changes during the production run of a particular vehicle of which they do not inform us. No liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given.

Safety First! o«5 Working on your car can be dangerous. This page shows just some of the potential risks and hazards, with the aim of creating a

safety-conscious attitude.

General hazards Scalding

Burning ¢ Beware of burns from the exhaust system and from any part of the engine. Brake discs and drums can also be extremely hot immediately after use.

Crushing ¢ When working under or near a raised vehicle, always supplement the jack with axle stands, — drive-on

ramps. Never venture under a car

Y=

Il

which is only supported by a jack. e Take care if loosening or tightening hightorque nuts when the vehicle is on stands. Initial loosening and final tightening should be done with the wheels on the ground.

Fire e Fuel is highly flammable; fuel vapour is explosive. ¢ Don’t let fuel spill onto a hot engine. ¢ Do not smoke or allow naked lights (including pilot lights) anywhere near a vehicle being worked on. Also beware of creating sparks (electrically or by use of tools). e Fuel vapour is heavier than air, so don’t work on the fuel system with the vehicle over an inspection pit. e Another cause of fire is an electrical overload or short-circuit. Take care when repairing or modifying the vehicle wiring. e Keep a fire extinguisher handy, of a type suitable for use on fuel and electrical fires.

Electric shock e Ignition HT and Xenon headlight voltages can be dangerous, especially to people with T,~

heart

Fume or gas intoxication e

¢ Don’t remove the radiator or expansion tank cap while the engine is hot. e Engine oil, transmission fluid or power steering fluid may also be dangerously hot if the engine has recently been running.

or use

e Mains voltage is also dangerous. Make sure that any mains-operated equipment is correctly earthed. Mains power points should be protected by a residual current device (RCD) circuit breaker.

problems ¢-

or a pacemaker. Don’t work on or near these systems with the engine running or the ignition switched on.

Exhaust

poisonous;

fumes

are

they

2Njj'

can contain carbon monoxide, which is rapidly fatal if inhaled. Never run the engine in aconfined space such as a garage with the doors shut. ¢ Fuel vapour is also poisonous, as are the vapours from some cleaning solvents and paint thinners.

Poisonous or irritant substances e Avoid skin contact with battery acid and with any fuel, fluid or lubricant, especially antifreeze, brake hydraulic fluid and Diesel fuel. Don’t syphon them by mouth. If such a substance is swallowed or gets into the eyes, seek medical advice. e Prolonged contact with used engine oil can cause skin cancer. Wear gloves or use a barrier cream if necessary. Change out of oil-soaked clothes and do not keep oily rags

in your pocket. e Air conditioning refrigerant forms a poisonous gas if exposed to a naked flame (including a cigarette). It can also cause skin burns on contact. ;

Special hazards Hydrofluoric acid e This extremely corrosive acid is formed when certain types of synthetic rubber, found in some O-rings, oil seals, fuel hoses etc, are exposed to temperatures above 4000C. The rubber changes into a charred or sticky substance containing the acid. Once formed, the acid remains dangerous for years. If it gets onto the skin, it may be necessary to amputate the limb concerned. e When dealing with a vehicle which has suffered a fire, or with components salvaged from such a vehicle, wear protective gloves and discard them after use.

The battery e Batteries

contain

sulphuric

acid, which

attacks clothing, eyes and skin. Take care when topping-up or carrying the battery. e The hydrogen gas given off by the battery is highly explosive. Never cause a spark or allow a naked light nearby. Be careful when connecting and disconnecting battery chargers or jump leads.

Air bags e Air bags can

cause

injury if they go off

accidentally. Take care when removing the steering wheel and trim panels. Special storage instructions may apply.

Diesel injection equipment e Diesel injection pumps supply fuel at very high pressure. Take care when working on the fuel injectors and fuel pipes.

Asbestos e Asbestos dust can cause cancer if inhaled or swallowed. Asbestos may be found in gaskets and in brake and clutch linings. When dealing with such components it is safest to assume that they contain asbestos.

Warning: Never expose the hands, face or any other part of the body to injector spray; the fuel can penetrate the skin with potentially fatal results. A

Remember... DO

DON’T

e Do use eye protection when using power tools, and when working under the vehicle.

e Don’t attempt to lift a heavy component which may be beyond your capability — get assistance.

e Do wear gloves or use barrier cream to - e Don’t rush to finish a job, or take unverified protect your hands when necessary.

e Do get someone

to check periodically

short cuts.

° Don’t use ill-fitting tools which may slip

that all is well when working alone on the vehicle.

and cause injury.

e Do keep loose clothing and long hair well . out of the way of moving mechanical parts.

e Don’t leave tools or parts lying around where someone can trip over them. Mop up oil and fuel spills at once.

e Do remove rings, wristwatch etc, before working on the vehicle - especially the electrical system.

e Do ensure that any lifting or jacking equipment has a safe working load rating adequate for the job.

¢ Don’t allow children or pets to play in or near a vehicle being worked on.

oe6 INtroduction The following pages are intended to help in dealing with common roadside emergencies and breakdowns. You will find more detailed fault finding information at the back of the manual, and repair information in the main chapters.

If your car won’t-| start and the starter motor doesn’tb] turn [|

If it’s a model with automatic transmission, make sure the selector isin PorN. Open the bonnet and make sure that the battery terminals are

clean and tight. (_]| Switch on the headlights and try to start the engine. If the headlights go very dim when you're trying to start, the battery is probably flat. Get out of trouble by jump starting (see next page) using a friend’s car.

Check the condition and security of the

battery connections

If your car won’t| start even though the starter motor turns as normal Is there fuel in the tank? Is there moisture on electrical components under the bonnet? Switch off the ignition, then wipe off any obvious dampness with

a dry cloth. Spray a water-repellent aerosol product (WD-40 or equivalent) on ignition and fuel system electrical connectors like those shown in the photos. (Note that diesel engines don’t usually suffer from damp).

Check the fuel injection system wiring is secure

4 OO anlar OO

ELI

i:

4

D Check that the HT leads are securely connected to the spark plugs on petrol engines. To do this, remove the engine top cover, and spark plug cover first

ie.

ee

4 : rae: Me? : sed amt een 7 : ; ; Check that electrical connections are secure (with the ignition switched off) and spray them with a water-dispersant spray like WD-40 if you suspect a problem due to damp

i

watt

Check that the HT leads are connected to the distributor cap catered, models (where fitted)

Roadside repairs 0-7 PING sa) ump starting will get you out

of trouble, but you must correct whatever made the battery go

flat in the first place. There are three possibilities:

When jump-starting a car, observe the following precautions:

v

The battery itself is at fault (electrolyte low, or battery worn out).

Caution: Remove the key in case the central locking engages when the jump leads are connected nae

v_

the positive (+) terminal of the flat battery

—

ee

Ensure that all electrical equipment (lights, heater, wipers, etc) is switched off.

v_ Take note of any special precautions printed on the battery case. vY

1 Connect one end of the red jump lead to

Vv

Ifthe battery is being jump-started from the battery in another vehicle, the two vehicles MUST NOT TOUCH each other.

vY

Make sure that the transmission is in neutral (or PARK, in the case of automatic transmission).

switched off.

The battery has been drained by repeated attempts to start, or by

leaving the lights on. ‘ The charging system is not working properly (alternator drivebelt slack or broken, alternator wiring fault or alternator itself faulty).

;

Before connecting the booster — battery, make sure that the ignition is

Jump starting

Make sure that the booster battery is the same voltage as the discharged one in the vehicle.

Connect the other end of the red lead to

the positive (+) terminal of the booster battery.

ap ae

FPN]

Budget jump leads can be a false economy, as they often do

HINT, not pass enough current to

start large capacity or diesel engines. They can also get hot.

Connect one end of the black jump lead to the negative (-) terminal of the booster battery

r-

Connect the other end of the black jump lead to a bolt or bracket on the engine block, well away from the battery, on the vehicle to be started. Make sure that the jump leads will not come into contact with the fan, drivebelts or other moving parts of the engine.

Start the engine using the booster battery and run it at idle speed. Switch on the lights, rear window demister and heater blower motor, then disconnect the jump leads in the reverse order of connection. Turn off the lights etc.

og Roadside repairs Wheel changing or Warning: Do not change a wheel in a situation where you risk being hit by other traffic. On busy roads, try to stop in a lay-by a gateway. Be wary of passing traffic while changing the wheel - it is easy to become distracted by the job in hand.

Preparation When a puncture occurs, stop as soonas_ it is safe to do so. CL] Park on firm level ground, if possible, and well out of the way of other traffic. Use hazard warning lights if necessary.

[]

Chock the wheel diagonally opposite the one being removed using the chock provided in the tool kit. If the ground is soft, use a flat piece of wood to spread the load under the jack.

[_] If you have one, use a warning triangle to alert other drivers of your presence. [_] Apply the handbrake and engage first or reverse gear (or Park on models with automatic transmission).

Changing the wheel 3 salt

WARS

‘

The spare wheel is fitted to a bracket on the rear door. The vehicle jack, wheel nut brace, and wheel chock are located in the left-hand rear corner of the engine compartment on models up to 2001 model year, and in the rear loadspace lockable stowage box.

Before raising the vehicle, prise off the wheel nut cover (where fitted), and use the wheel nut brace to slacken each of the wheel nuts half a turn.

Use the flat wedge end of the wheel nut brace to prise off the appropriate jacking point cover.

Using the wheel nut brace, unscrew the retaining nuts and remove the spare wheel from the bracket. On models with alloy wheels, remove the locking wheel nut cover with the special tool provided.

Position the jack with the base directly under the jacking point. Turn the jack handle clockwise until the head of the jack fits snugly around the centre of the jacking point.

Turn the handle to raise the vehicle until the wheel is clear of the ground. If the tyre is flat make sure that the vehicle is raised sufficiently to allow the spare wheel to be fitted.

Finally... |_]

Remove the nuts and lift the wheel from the vehicle. Place it beneath the sill as a precaution against the jack failing. Fit the spare wheel and tighten the nuts moderately with the wheel brace.

8 Lower the vehicle to the ground and tighten the wheel nuts in a diagonal sequence. Refit the jacking point trim, and wheel nut cover where fitted.

Remove the wheel chocks. Stow the jack and tools in the correct locations in the vehicle.

Check the tyre pressure on the wheel just fitted. If it is low, or if you don’t have a pressure gauge with you, drive slowly to the nearest garage and inflate the tyre to the correct pressure. Have the damaged tyre or wheel repaired as soon as possible. Have the wheel nuts tightened to the specified torque at the earliest opportunity.

Roadside repairs o-9 Identifying leaks Puddles on the garage floor or drive, or obvious wetness under the bonnet or underneath the car, suggest a leak that needs investigating. It can sometimes be difficult to decide where the leak is coming from, especially if an engine undershield is fitted. Leaking oil or fluid can also be blown rearwards by the passage of air under the car, giving a false impression of where the problem lies.

A

Sump oil

Oil from filter

Warning: Most automotive oils and fluids are poisonous. Wash them off skin, and change out of contaminated clothing, without delay.

HAYNES

HiNT|

The smell of a fluid leaking from the car may provide a clue to what'’s leaking. Some fluids are distinctively coloured. It may

help to remove the engine undershield, clean the car carefully and to park it over some clean paper overnight as an aid to

locating the source of the leak. Remember that some leaks may only occur while the engine is running.

Gearbox oil

4

oak S

a

Engine oil may leak from the drain plug...

...or from the base of the oil filter.

Gearbox oil can leak from the seals at the inboard ends of the driveshafts.

Antifreeze

Brake fluid : a

Power steering fluid

Leaking antifreeze often leaves a crystalline deposit like this.

A leak occurring at a wheel is almost certainly brake fluid.

of

Power steering fluid may leak from the pipe connectors on the steering rack.

Towing When all else fails, you may find yourself having to get a tow home - or of course you may be helping somebody else. Long-distance recovery should only be done by a garage or breakdown service. For shorter distances, DIY towing using another vehicle is easy enough, but observe the following points: []Lashing eyes are provided at the front and rear of the vehicle as a means of securing the vehicle onto a break-down truck. []Towing eyes are provided front and rear.

Land Rover state that the front eye must only be used to tow the vehicle on all four wheels, and the rear eye as a means of towing another vehicle. The towing distance should not exceed 50 miles, and the towing speed should be

limited to 30 mph. [If it is necessary to tow the vehicle on two wheels (suspended from a recovery vehicle), then it is essential that the propshaft is completely removed (see Chapter 8).

Front towing eye

o-10 Weekly checks Introduction There are some very simple checks which need only take a few minutes to carry out, but which could save you a lot of inconvenience and expense. These checks require no great skill or special tools, and the small amount of time they take to perform could prove to be very well spent, for example: ;

Keeping an eye on tyre condition and pressures, will not only help to stop them wearing out prematurely, but could also save your life. Many breakdowns are caused by electrical problems. Battery-related faults are particularly common, and a quick check on a regular basis will often prevent the majority of these.

If your vehicle develops a brake fluid leak, the first time you might know about it is when your brakes don’t work properly. Checking the level regularly will give advance warning of this kind of problem. If the oil or coolant levels run low, the cost of repairing any engine damage will be far greater than fixing the leak, for example.

Underbonnet check points ince eae aeaccesa seue"'o Coda Pee rauehey AcoReyting te islam o poms an ons cobt ee a e ae Sec Epa SNe eee eeee eee eee eee Valve guide installed height ...........e eee Valve spring free length ...... 6.6 eee eee eee eee een Cylinder block/liner Cylinder liner bore diameter...

..... 600+ see e eee

ener

SS | Very difficult, suitable for expert ~ DIY or professional

suitable for competent A

eens

38.93 to 39.84 mm 40.10 mm 6.000 to 6.025 mm

0.033 to 0.063 mm 0.07 mm

0.038 to 0.078 mm 0.11 mm 6.0 mm 50.0 mm

80.000 to 80.030 mm (nominal)

2De2 Engine removal and overhaul procedures PR Ll ‘A

Mee iesDes eee

SNE Lip et

ek Be

Petrol engine (continued) Pistons and rings

cere annteta ate misropeietcieys, »,-«air + aaharstemanehiise alte caf PistomGiaimetelar-

Diode

Brake lights, reversing lights, direction indicator lights and hazard warning Fog lights, sunroof, door mirrors and airbag Electric windows and ABS ABS continued, radio, heated rear window and engine cooling (k-series only) : ; ‘ eae : _ Heater, cooling fan (l-series) and air conditioning (k-series) _ Air conditioning (l-series), starting and charging (k-series) — Engine management system (k-series) engine _ Starting and charging (l-series) and engine management system (I-series) engine Engine management system (l-series) engine continued and instrument module —_\Instrument module continued, starting and charging (Td4) Engine management system (Td4) engine Engine management system (Td4) engine continued

Engine fuse box

Passenger fuse box continued

Wire splice

Fusible links

Rating Circuit protected

Fuses

Rating Circuit protected

or ge

FL1

30A

ABS

F13

25A

join

FL2

60A

Lighting

F14

10A

FL3

60A

Ignition pin3

FL4 FL5 FL6

60A 60A 120A

F15 Fi6

20A 10A

Fuses

Passenger fuse box Ignition pin 1 Alternator Ee

Rating Circuit protected

Fi F2

30h. AGA

Starter - petrol “Condenser fan

Fi7 me:

10A cc

F3 F4

20A 15A_

Injectors, fuel pump Hazard warning switch

F7

ABA S Cooling?

Eo ee S Aas hei.

Light emitting diode (LED)

+

'

ire colour

(brown with black tracer)

a if

——

ace Br/Sw some

me

Screened cable

ee a

:

F6

Passen

Fuses

40K.

Horn

eaNng an

er fuse box

F20

.A

10A

F23

20A __Heated rear screen

10A

LH dipped beam

F25

10A

RH dipped beam

F28

10A

LH side lights,

F24

FA F2 F3

larger item, containing in this case an electronic or solid state device.

F4 F5

6

F6 F7 F8

10A — Engine management F36 10A ABS 15A Direction indicators, hazard warning

F10 F141 F12

20A 10A 10A

lights, charging Cigarette lighter Radio = Sunroof

Electric mirrors : ai RH main beam, tail lights

F22

Dashed outline denotes part of a

- unspecified connector pin 6. 581-1 - Connector 581, pin 1.

Central locking RH side lights, RH headlight levelling motor, instrument

illumination, glovebox light

Rating Circuit protected ‘ 15A Rear washer, mirror heaters. F30 15A Brake, reverse lights 15A Wash wipe \ eh 25A A/C, heater blower F33 Starter motor

Interior lights, radio, diagnostic socket

if

410A

Accessory socket

F34

us BAR: fuel tap pacer beam

Rear fog lights

LH headlight

10A ae 20A 20A.__

10A

levelling motor, interior illumination Rear wiper i i i oon vapcom LH front window RH front window

Airbag

»

H32473

Wiring diagrams — 1997 to 2001 models

Wire colours

Key to items

Br

Brown

Gr

Gray

BI Ro Ge Gn

Blue Red Yellow Green

Or Orange Pk Pink Pu Purple Sw Black

LGn Light Green Ws White

1

Battery

2_ 3 4 5

Engine Interior Ignition Central

6

12°29

Diagram 2

fuse box fuse box switch control unit

Wash/wipe switch

7

Windscreen wiper motor

13

Rear washer relay

8 9 10 11

Washer pump Header joint K109 Rear wiper switch Reverse light switch

14 15 16

Rear washer motor Rear wiper relay Rear wiper motor

12

Rear washer switch

MIS H32474

Front wash/wipe

bikin me

GN/Go

cml

ge0-S

9

Ro/Gn ss

C LG some

:

'

aie

:

‘

Sw =

_» LGn/Sw = ms (m) ‘|

ae ae $55aes AMBIEN MESSE

Se EAE [RSPB

Ro/Gn

430 Bea 428-3)—

!

01593-C &) 428 Ban

eke 5

LGn/Pk amvoee

Gn LGn/SW

smtsnmesanamsenememenmsisesmenisemy

429 oo) Ws/Pk 480 es Br/LGn =

=

1\593-C &) 426-5

Deo) fy (Of

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seu CE

4281

gi

ae ae

Ro/Gn

Sy TS

p=

Sw

1999-17

Le f a

292-20. . ne D=

Sw i)

992-1 '

Sy — ee a

sw

12°30

Wire colours

Key to items

Gr Or Pk Pu Sw LGn Light Green Ws

{

Brown Blue Red Yellow Green

Gray Orange Pink Purple Black White

2 3 5 9 17

Battery Engine fuse box Interior fuse box Central control unit Header joint K109 Tailgate locking motor

18

Tailgate switch

24

Horn relay

19

Central locking switch

25

Horn

20 21 22 23

BH LH RH LH

26

Horn switch

front door lock motor front door lock motor rear door lock motor rear door lock motor

x

Five door only

a

eS

Central locking

I

Br BI Ro Ge Gn

Diagram 3

mag= Ro/Pk seco eam:

rena comer PU/Gee Bm)

-

Wiring diagrams — 1997 to 2001 models

5 =

bi

|

Re oe Alarm

G

5 S55 S55 S5 . : SeV

D=Swad 200-4 200-5 spina t

*,

) PY Pu/Ws Dt pc

“teem

(m= 18

Sw

5-1 Swat (285-6

285-20, 285-1

Cn e Sen

a

At,

Wiring diagrams — 1997 to 2001 models Wire colours Br BI Ro Ge

Brown Blue Red Yellow

Gr Or Pk Pu

Gn

Green

Key to items

Diagram 4

Gray Orange Pink Purple

1. 2 3 5

Sw

Black

9

LGn Light Green Ws

White

27

Light switch

28 29 30

Glovebox switch Glovebox light Tailgate switch

31

RH front door switch 41

Interior lights

12¢31

Battery Engine fuse box Interior fuse box Central control unit

32 83 34 35

LH front doorswitch RH rear door switch LHrear door switch Interior light

42 43 44 45

Fog light switch illumination 51. Rear washer switch illumination Rear wiper switch illumination 52 Central locking switch illumination 53

RH front window switch illumination Sunroof switch illumination LH front window

HeaderjointK109

36

Load space light

37

Passive coil

46

Heater control illumination

switch illumination

47

Air con switch illumination

38 89 40

5 door rear interior light 48 5 door front interior light 49 Instrument illumination 50

Air recirculation illumination Tailgate window switch Heated rear screen

Radio display

switch illumination

54

Hazard warning light

55

switch illumination Cigar lighter illumination T

*

Five door only ME 6

Instrument lighting

¢d= 10/0" (X) 9-82 L-8Z€

Pee yome Ro/OraC

1285-6 285-5)

ay

Sw =G@

Sw=@

(089-1_,074-1 56 p) sx

290-11

12°32

Wiring diagrams — 1997 to 2001 models

Wire colours Gr Gray BI Or Orange Ro Pk Pink Ge Pu Purple Gn Sw Black LGn Light Green Ws _White Brown Blue Red Yellow Green

Diagram 5

Key to items 1 2 3

4

5 9

27

56 57

Battery Engine fuse box Interior fuse box Ignition switch Central control unit Header joint K109 58 Light switch

Main beam relay LH headlight cluster a) side light b) dipped beam c) main beam RH headlight cluster (as 57)

59 60 61 62

Headlight levelling switch LH headlight levelling motor RH headlight levelling motor LH rear light cluster

63

a) tail light RH rear light cluster

64 65 66 67 68

Licence plate light Trailer connection Cigarette lighter Accessory socket relay Accessory socket

(as 63)

Cigarette lighter

Headlights, headlight levelling, sidelights and tail lights

Accessory socket

ba Bo iS Dd® OE eea fe)ben, os 2

Ome Ro/Or =m

mn) Wo —?)

%:

bt

hero

286-6

286-7

Ro/Sw emma Br (mm

BI/Sw meat

¢

oao

Br

1; 55 ME

ay

o

2Se

eg

Wiring diagrams - 1997 to 2001 models

Wire colours Br BI Ro

Brown Blue Red

Key to items

12°33

Diagram 6

Gr Or Pk

Gray Orange Pink

1 2 3

Battery Enginefusebox Interior fuse box

65 69 70

Trailer connection Brake pedal switch Brake light relay

74

58

d) direction indicator RH headlight cluster (as 57)

75

RH upper rear light cluster (as 73) Direction indicator relay

Ge Yellow Pu Gn Green Sw LGn Light Green Ws

Purple Black White

4 § 9 27 57

Ignition switch 62 Central control unit Header joint K109 Light switch 63 LHheadlight cluster

LH rear light cluster b) brake light c) direction indicator RH rear light cluster (as 63)

71 72 73

Reverse light switch High level brake light LH upper rear light cluster a) reverse light

76 77 78 79 80

Hazard warning relay LH side indicator RH side indicator Direction indicator switch T. Hazard warning light switch AAT),

Indicator and hazard warning lights

Brake lights and reversing lights 1 1

coly bel Eta

Gn/Br mG =

1-1

eae

291-19;

\

aay on over

J

Eno Gn/Br u

1

8 777

a6 |

tonal rich

= 1 @/\\ roe: i): CMAQ

See diagram 14 Instrument module

DoGn

LE LEME LAME EL AO EE

J

580-8

1

D> LGN/Br smsseome

|

7

589-16! PR D= Gn/Pu

EStioae

MUM

ee

bemeel 2

5

LGr/E emcee Dy: LGn/Pk sseseumaenes

;

587-2) Ds

SY)

a

S

eS ||e (es

See diagram 14 Instrument module

e

| 581-6 Se

D= Gn/Ro

See diagram 14

Instrument module

MEL

MEE

12°34

Wiring diagrams — 1997 to 2001 models

Wire colours

Key to items

Br

Brown

Gr

Gray

1

Battery

BI Ro

Blue Red

Or Pk

Orange Pink

2 _ Engine fuse box 3 _ Interior fuse box

Ge

Yellow

Pu

Purple

4

Ignition switch

Gn

Green

Sw

Black

5

LGn Light Green Ws White

Diagram 7 73

LH upper rear light cluster

84

Sunroof switch

91

LH pretensioner

74

b) fog light RHupper rear light cluster

85 86

Sunroof motor Electric mirror switch

92 93

Passenger airbag Drivers airbag

(as 73)

87

RHelectric and heated mirror

94

Clock spring

Central control unit

81

Fog light relay

88

LHelectric and heated mirror

95

Diagnostic socket

9

Header jointKi09

82

Fog light switch

89

Airbag control module

MIS.

65

Trailer connection

83

Sunroof relay

90

RH pretensioner

H324

Fog lights

Sunroof

ge 865

85

a —

)

ne

-/ .

wo I

See diagram 14 Instrument module

ths

LESLS

MS BG

b 4

age -

ma

4

:+

See diagram 15

Instrument module

j4

i(;

;

N

:

i

\\

}

1/Gn

b

Sw/Pu @

é

S

Ape

S

BTS i

foe

S "a5

=

-

256-7

Ge/Ro -(amm

—

ial !

256-1

eee se

sees

SE

NS

Br a(n

AE

256-2

Br/Ro

ue gs

8 Da 9o.

=F

a

437-1

367-1

wre ner

-

95

me gt Ren k=

re0-1i|[280 >

= /, Ce ae

= Ge/Pk

«

Wiring diagrams — 1997 to 2001 models

Wire colours

Key to items

Ro

Red

Pk

Gray Orange Pink

Ge

Yellow

Pu

Purple

Gn

Green

Sw

Black

Br BI

Brown Blue

Gr Or

LGn Light Green Ws White

Battery Engine fuse box Interior fuse box Ignition switch Central control unit Header joint K109 NOohwn— 1 Reverse light switch

12°35

Diagram 8 95 96 97 98 99

Diagnostic socket Electric window relay RH electric window switch LH electric window switch RH window motor

100 LH window motor 101 Tailgate window relay

102 103 104 105 106 107 108

Roof on switch Tailgate window switch Tailgate open switch Tailgate window motor ABS control module ABS return pump relay ABS return pump

109 110 111 112 178

Hill decent switch Speed sensor RH front ABS wheel sensor LH front ABS wheel sensor Hill descent switch d

AMIS,

Electric windows 6cr '€L-6er7 Zh ‘L-6c7 \c-6er

LL-82eP

{J

[=]

es]

;: JAE) Nel on cenesrrommsesisoemints: OREN

Ne ae

OER

c

ERS

eee ee

et

Lc

DEE RET JAE) OF BME, MEISE ¢ EAR

,“
Sw/Ws = i

|

581-2,

2 mole

q

ot

; D= Ws/Br ==me——me

' | 689-5) 1

|

§89-15) 587-2:

E

Whe

4

racer

tsa

q

:

te

fan a

t =

Taal

et — a — ps

Dees rSW

S

See diagram 11,13,17

K

See diagram 12, 13

i

Ws/Br =

Alternator

S

Engine contro! module eg

et

——oe

ad

2

See geo

S

pedir aed:

S

S

ee

Airbag control module

Msea

2

Ngine control module

See diagram 7

i

peleader ceo Me joint

ee

Ws/Br oe

|

> >= Ws/Br =

i

aaa |

=

Sw == (as pte Sy

\

t

tax ~ gaga=

5 PRINTNET

Ge/Ro =

|

I

|

A

a

——ae

|

=k

VAS Gir

Starting and charging (Td4 engine)

Sw

:

O

/

;

A

2

See dia gram

15

Instrument module

ome

33747 S scm

Br/Ge Camm

| a

ane

a

———eEeEeEeEeEeEeEeEeyeyeyeyE————————EEE

.

as

1

!

Ea ———e—

sie =

166

D2 Ro/Ws mcmecx S

Alarm

*D= Sw eee Br/Ro

rae a ace

ous

Gr/B|

[emer Gn

Q-

428-16

t

Gn/Bl

Ca

1 e

Q

Wiring diagrams — 1997 to 2001 models

Wire colours

Key to items

Br BI

Brown Blue

Gr Or

Gray Orange

Ge Gn

Yellow Green

Pu Sw

Purple

Ro Red

Pk Pink

Black LGn Light Green Ws White

Battery Engine fuse box Interior fuse box Ignition switch — Central control unit onakwonw— Header

joint K109

95 Diagnostic socket 132 Engine control module

12¢43

Diagram 16 135 150 151 152

Main relay Injector cylinder 1 Injector cylinder 2 Injector cylinder 3

165 180 181 182 183 184

153. Injector cylinder 4 158 Throttle position sensor 161 Crankshaft position sensor 164

Mass air flow sensor Camshaft pressure sensor Fuel pressure regulator Fuel tank pressure sensor Engine speed sensor Turbo boost control pressure sensor

EGR valve

Engine management (Td4 engine) See diagram 15 Instrument module

F apa

1606-10

= Br/Gr i

Ro/Ws c@ mL

165.

1 one

;i)SONNE

Ree:

1606-29|

“RT

B|/\\VS -

vm

RO/Ge en

smaecn Ro/Ws = Ca {) 4 ‘a

=)

/ RR

aK — Pees:

i

{ SE

oe

;

ce Com

5

{

3

‘606-17

=G

fe

ATTN

Br —

Ge

»)

180 a emacs ROo/Ws con

:

f { 606-23

eee:

Br/\WVs oA

1

t

'606-38 ene

eee

RO/Ws Ce

| | ) } '

I

,

4

\ '

1 1 1

Br/BI =

'603-8 —S

R

RREE R LROERRE R

U

E

O

Oe ne ee em Br/Pk ‘=

\ } i i ) 1

} | j i

=—

1 4

i

Ro/BI

4

it

|, oc, «G

ee

(332-3

Dre! ee eee er

Br/\Ws Cm

4

[.

me) ol, J)eres

Ro/B| =

a}

60)

1332-9 | sane: Br/\V's om


): Ro/Ws pe

A

a”

3 A = : Ds45/1915,

i) at

Air conditioning (k-series engine)

o(_ omen LGn/Gr

“¢

»-22>~~a35 , ee Re

Q

T 9

See diagram 16 Instrument module

AD/uUy] iea SEEN a

Ge

1

Dee

C1

'913-71 |

Pu/Sw om, an

Demme BI/Gn (a {

ND pe 09 Dees

sa)= BI/Sw D= Ws/Pk

A

—-

:

:

:

—

2

=

1

Bl/Or on aot

{

BI/Sw =m

j

We/Pk

913-54 Ge : OSS

1

Wiring diagrams — 2001 to 2003 models

Key to items Battery

Engine fuse box Interior fuse box

Diagram 11 156 Resistor pack 157 Blower motor

166 Starter relay 167 Main relay

158 Blower motor switches

Ignition switch 159 Fresh/recirculated air motor control unit - 160 Fresh/recirculated air switch Inertiaswitch ~ 161 Fresh/recirculated air diode

QARAN—+ Central

25

155 Blower motor relay

12¢55

173 176 177 178 179 180

; 168 Coolant temperature sensor

169 Condenser fan 170 A/C clutch 171 A/C switch

172 A/C clutch relay

163 Cooling fan

Cooling fan control unit Engine control module Starter motor Alternator Fuel pump Fuel pump relay

(gm: se

someee wee”

Gr /\N's mo

Sw Ss

“a

we a

commence GN/Pk

Sw/Or

RTE a ine

Se RC AW

oom Gt/Pk =

Sw

Fs

2

}

ir Sw

:

Ue See diagram 16 Instrument module

Sw ‘|

|

amend

Nosccenmane LGn/Gr ed

Starting and charging (k-series engine) a

:

(~,

A

ee

'

WPL

ee

ee

CT

WS/PK

Se

SW/PU oem

r913-68 |} 1914-35

yom Ws/Ro =—=«— (fal Be) See diagram 15

D: Br/Ge seme C |nstrument module

J

12°56

Wiring diagrams — 2001 to 2003 models

Wire colours

Key to items

Br BI Ro

Brown Blue Red

Gr Or Pk

Gray Orange Pink

Ge

Yellow

Pu

Purple

Gn Green Sw Black LGn Light Green Ws White

1. Battery 2 _ Engine fuse box 3 Interior fuse box

Diagram 12 176 Engine control module 182 Rear oxygen sensor 183 Crankshaft position sensor

188 Ignition coil 1 189 Ignition coil 2 190 Injector cylinder1

4 __ Ignition switch

184 Purge control valve

191 Injector cylinder2

9 Header jointK109 24 Diagnostic socket 167 Main relay

185 Air inlet temperature sensor 186 Front oxygen sensor 187 Camshaft position sensor

192 Injector cylinder 3 193 Injector cylinder 4 194 Idle control valve

195 Engine coolant temperature sensor 196 Oil temperature switch

©

197 Throttle position sensor 198 Dual pressure switch 199 Throttle pedal switch AS,

Engine management Satan) engine) et

UEEa

a :

See diagram 10

.

=

91 1914-54| —=Ws/Pk =Cammt

Ss

See diagram 9

1913-65|

S lr

ABS

==

Cooling fan

>= Br/BI

RS

——

Ge/Sw -

S= 3

79

Ge/Br Cla

Br/B| sconce

> Br/Pk mcm, Br/Bl

Br/Pk

ba.

Pinetree

Or

an Ws/Sww =

189 — Br/P{xsoe

Br/Pk

oem mer eee aan § HL Mg

cmencomm(§

Br/Pk he

st

aol MMU

HL

1):a

5

immer

See dia’

7}

ne

i

a

a

ee

rr

ee

ec

cr

tee

Ge/BI

5

>) a

ee

oe — Ws /Or

aa

10

—

HILL Ni

ocean

a

cs

192 ~ Br/Pk mcmama

ee

>; a

3

} i

|

=m

om

} }

91425

=

GE/GN = =

;

BvRo =

4

Goo

2

cen?

at aa

14-40

Ge/Br 7 a6

{

Soe. 1914-50 194 ; Dimes

B)sxescconee ER

Le

RESET

NITE

eam

C)p/ Sr) 5

ee

Or/Grrn] ne ‘

ERORTITIS

Or/Bl Com aS

ite Pk/Sy w

Biaem

= Gn/Or 22 :

EEA

A

A

a

a

a

ase i

&7 ae

ae

:

|

‘913-77 | * a?

Jee Bl/Ge “

Wiring diagrams — 2001 to 2003 models re Wire colours

Key to items

Br

Brown

Gr

Gray

Ro Ge

Red Yellow

Pk Pu

BI

Gn

Blue

Green

Or Sw

LGn Light Green Ws

Diagram 13

Orange

1

2

Battery

166 Starter relay

Pink Purple

3 4

Interior fuse box Ignition switch

200 Fuel tank pump unit

167 Main relay 176 Engine control module

201 Glow plug relay 202 Glow plugs

5

Central control unit

177 Starter motor

203 RH seat heater switch

Black

White

113 Auxiliary relay

Engine fuse box

9 Header joint K109 25 Inertia switch

12¢57

178 Alternator 179 Fuel pump

180 Fuel pump relay

206 RH seat cushion heater 207 RH seat back heater

208 LH seat heater relay 209 LH seat cushion heater 210 LH seat back heater

204 LH seat heater switch 205 RH seat heater relay

MIS

2

ae

Starting and charging (Td4 engine) See diagram 15

Instrument module

‘498-16 |

Gn/B| =m

= :

Beer

‘

(931-10 |

Sw/Pu === BI eseemmenr(

baomat8

4

‘606-50 |

5 mame BT GO

1331-1

;

12e58

Wiring diagrams — 2001 to 2003 models

_ Wire colours

Key to items

Br

Brown

Gr

Gray

1

BI Ro

Blue Red

Or Pk

Orange Pink

Gn

Green

Sw

Black

Ge Yellow

Pu

Purple

LGn Light Green Ws White

Diagram 14

Battery

167 Main relay

216 Injector cylinder2

2 _ Engine fuse box 3 Interior fuse box

176 Engine control module 210 Mass air flow sensor

211 EGR valve

217 Injector cylinder 3 218 Injector cylinder 4

219 Throttle position sensor

5

Central control unit

212 Camshaft pressure sensor

220 Fuel tank pressure sensor

9

Header joint K109

213 Fuel pressure regulator

221 Engine speed sensor

4 __ Ignition switch

24 Diagnostic socket 161 Crankshaft position sensor

214 Turbo boost contro! pressure sensor 215 Injector cylinder 1

MIS. H

Engine management (Td4 engine) See diagram 15 Instrument module a

[ma Ro teeteerogesed

ee

WA ‘.

ae

'

|

[a

ee neon

estate

a

a

ma,

RO/\Ws rQ

rr

~

1381-11 |

— Ws/Br =

3

HL

[) sent ee cosh Se A

A

AN

2

oes

Ws (i

:

Br/Gr oo

0

be

en 3

=

Ro/BI

Ro/BI =

E12 2

¥

f Ro/BI

alUMM,My

) eee er

Br/Ws =1332 as

Ro/BI

WT)

jee

Br/Ws rc]

Ro/BI

HE

Dee

ne

m8 5,

eee

eee

S

a

Br/Ws Cm

aa oo Ro/BI aG

Mh

a

co fe

Br/Ws Ga

t Ro/BI acee

Ro/BI

Ro/Ge = oe Ro/Br =a ig

Ro/BI =a } ee

a

* Ge/Ro

Com

Br/Ro Ca

ety 040-7; 24 ~

i

Wiring diagrams — 2001 to 2003 models ee

Wire colours

Key to items

Br Brown

BI

Blue

Gr Gray Or

Orange

1

a

Battery t

Ro

Red

Pk

Pink

Ge Gn

3

Yellow Green

Pu Sw

Interior fuse box

Purple Black

195

4 5

Ignition switch Central control unit

222 223

LGn Light Green Ws White

Diagram 15°

Engine fuse box

9

Header joint K109

85

176

:

Brake

pedal switch Engine control module Engine coolant temperature sensor Boost pressure sensor Oil pressure switch

b) c) d) e) f)

224 Instrument module

Light switch

27

LH indicator i warnini RH indicator werelog trailer warning rear fog light warning main beam warning

ii))

oiloi pressure warningi | , seatbalt warning ? k) door open warning 225 Handbrake switch

g) charge warning light h) airbag fault warning

a) LCD illumination

*

K-series only

xx

Td4 only

Engine management continued (Td4 engine) ? See diagram 11 Cooling fan

S

ee =f

ray

1 Ge/Sw CA a

a

ABS

Ge/Br =

S

nie

S

Cruise control relay

See diagram 10

28

"1285-1 285-2!

—

Instrument module

See diagram 9 ———_——— Clutch pedal switch

yyre MIS,

oa

See diagram 15

Gn/Ro i

1259

Ges

Instrument module

sa

a

a

1059-7 nee eer -saee RO/Ws =

ne

4 1 1 1

{ j

1331-28 | Gn/Ro°C

ee

ne)

d 1

Instrument module

S See diagram 6 Indicators

Fog lights

Gn/Ro = eee

S

S

See diagram 11,13, 15

bs

Alternator

(ag 10

a

°,

$

Ed

f I

mal =

Ws/Br

233-12

i

|

o f

to

in

230-1

1 1

=p

ess

4, fal

1 1 1 7

|

4

d

aig

-

J

aos

See diagram 9

ABS

)

1

:

—a

|

Sawer = Ws/Br *:

Sees

| q

{

;

Cruise control

|

iwe

fin Mw } )

1230-12

i

?

Ge/Ro =

Sw/Ws &

i

i

‘

S ===

4

9

8 Pu/Sw =

type

ij H

:

: ve steeecilsialla

12334 +

o

©

Br/Ge =«@

Ro/Pu =a

/

:

'239~

=n

Airbag

S

see)

S

See diagram 7

°

ie i

BG

BVGe =@

See diagram 5 Main beam relay

Dp

Bd

1233-16

1

See diagram 14

|

' See diagram 5 Headlights

;

4

1

12°60

Wiring diagrams — 2001 to 2003 models

Wire colours

Key to items

Brown

Gr

Gray

Orange

24

Ro Ge Gn LGn

Red Yellow Green Light Green

Pk Pu Sw. Ws

Pink Purple Black White

224 Instrument module ) hazard light warning m) over speed warning n) low oil warning ©) cruise control warning

BI

Blue

Or

9

Diagram 16

Br

Header joint K109

q) glow plug warning

Diagnostic socket

y) speedometer

tr) traction control warning

p) engine management warning

s) t) u) v) Ww)

z) tachometer

ABS warning hill descent fault warning handbrake fluid low warning hill descent warning engine warning

aa) temperature gauge ab) fuel gauge 226 Fuel tank unit

227 A/C pressure sensor 228 Evaporator sensor

x) low fuel warning

*

K-series only MIs

xx — Td4 only

Instrument module continued

1233-2 See diagram 6

smote

m

1

S

ne ee

nie

nae

S SiR

ae sme ences see Gr/Ge x G

canes

PL Ce mS

wo

2277

4]>

pursw asei 40

es | orca

earn

SRE

BI/Gn mC 220-9

1230-8

Peer nas neat ne et some st Bl/Or La €

f

{

See diagram 10, 11

eRe Ey S Seca

Air conditioning

meeasem

Rr

fe

GQr/Pk oG 233-13

switch

}

Sam Gr/Or eG

(230-20 t

See diagram 6 Reverse switch

S

o_o

Gn/Br on

1086-12 86-12

t

286-14 286-11)

Ea

Gn/Br

'233233 14.

i)

be ot

| i

d aE alls se aon Pk =n 1292-5

) )

292-7) jai ‘

‘ (

aoommaaee

Pk ani 1230-11 t

See diagram 8 Hill descent switch

I gener

aan

memes

{ ta, SN

G7/Sw a(R

eee")

Ro/Ws maemo:

**

FO) /\/\/ ames

}renee

RO/Ws x1

(230-7 i

5

Wiring diagrams - 2003-on models ree

LAND ROVER FREELANDER 2003-on wiring diagrams Key to symbols &

Flashing bulb

3:

Item no.

— 5 ,

Switch

2

$

Single speed pump/motor

'@]

Maes

—.

oe Qe

3

Multiple(ganged) contact switch

Py iS

Gauge/meter

Earth

pol

and Maoke

(A)

——?

= oe

eae :

Fuse/ fusible assand current

FS 30A

rating

Light emitting i

;

elder unsbeciied sabia

neta

ab

elemen

-

ee weg el :

Diode

aL pose 4A

diode (LED)

Wire splice, soldered

Plug & socket

ine

Solenoid

wa

paemny Variable

Diagram 1 Passenger fusebox

Bulb

actuator Resistor

ars MMU

Rating

Circuit protected

FI

20A

fyontwash/wipe

F2

5

F3

15A

top lights, reversing lights

Heated mirrors, rear screen washer

F4

25A

F5

10A

Starter motor

as

ca

ae Satake automatic gearbox start inhibit

F8

25A

side lig Electric window

i ele

gah a

Cigar lightersocket oy

Heater blower

eated

seats

F12.-15A FI3. BA

Audio system Immobiliser

Interior lights, clock, diagnostic connector, instruments

Fl4. FI5S

-15A 10A

RH headlight main beam Electric mirrors

F116.

10A

FI8

= 15A

te

LR

a neadight dipped beam

F22.

10A

24 OR.

Engine management

Parking arking aiald

fo F26

en 20A

tess Heated rear window

F19

1

F27.

F28

10A

10A

=

RH side light

Instrument cluster, direction indicators

RHheadlight dipped beam unroo

ae system ot used

Electric windows

F31

20A

Tailgate glass lift/drop

Wire colour (brown with yellow tracer)

F33. F34 F35 F36

25A =15A 25A 10A

RH rear electric window LH headlight main beam LH front electric window Rear fog lights

Dashed outline denotes part of a

ee

a

roan

an electronic or solid state device.

on

e.g. connector no. 595, pin 9.

F41 F4a2

esistor

ot

;

F29

10A

5A

ata

ae

6

Fuse

F17.

iz-U:

12°61

F30 F32.

15A 25A

Front fog lights

LH rear electric window

larger item, containing in this case

4 adda 10A cs

ie

Alternator Not used

f

Engine fusebox

pein ul peal

§&

Fuse

Rating

Circuit protected

F1 F2 F3 F4 F5

15A 20A 15A 15A 20A

F6 Ey, F8

15A 15A 30A

Engine management Engine management Engine management Air conditioning, engine cooling fan, automatic gearbox Engine management, transmission cooling fan, automatic gearbox Horn Hazard warning lights Heater blower

Fo 7.10K 10A FIO

cL. €ld tld Sl4 9l4

Fi |aN

Coes

ho

J

ced €e4

ec R12 -eT:

8l4

Ze4 ges 6e4

(ees)

(aerk Een

Ors Les cvs

7 |

R15 =

|

R8 RQ

Air conditioning Fuel system

ul (RA AY BN

R10 R11

Accessory socket Time-out Front foglight1 Front foglight2

R12 Headlight main beam R13. PTC heater R14 R15

Not used Flasher unit

Earth locations

Fuel pump relay

edna Main relay Not used Horn relay

A/C compressor clutch relay

El E2 E3 E4 E5 E6 E7 E8

Base of LH 'A' pillar RH rear of luggage compartment Lower LH side of engine compartment RH side of engine compartment Base of RH 'A' pillar Behind centre console Behind centre console LH rear of luggage compartment

H83558

12°62

Wiring diagrams — 2003-on models

Black Green

Diagram 2

Key to items

Wire colours B G

P R_

Purple Red

1 2

Battery Starter motor

6 7

Passenger fusebox Immobilsation control unit

K Pink Lg Light green

S U

Slate Blue

3 4

Alternator Ignition switch

8 9

Inertia switch Fuel pump

N

W > White

5

Brown

O Orange

Engine fusebox

Y Yellow

10 Fuel tank unit

Ri = fuel pump relay

R2 = starter relay

R4 = main relay

a = fuel pump

11 Glow plug relay

12 Glow plugs

Starting & charging - petrol

33559 Starting & charging - Diesel

‘6921

FL1150A. iC

en C

c632/1

-FL1 150A

:

'¢571/3

w=

|c578/10 1e575/3

| €575/6 Ta

SECO

eseate ree ncosue paudesnoe eau aUCEID

N/Y ===:

4

[es

W/R eee

See diagram 4 Instrument cluster (alternator warning light)

Engine management

(not shown)

|

alee ae IN etme N 14

IGN mG

| CRANK mmm) > W/R

|

G ma |Wig f

ee

cama:

ese

B/P mem we W/K oe

Engine management (not shown)

»

Pe ig tay Wg ed cere se IS Om

6

Bi

©

eo

F411

"aren Weg

GN mG

CRANK mat) W/R ea

(

His ce eetina ie ie Wee

Engine management (not shown)

B/R sme

rot mem

@

Central control unit (not shown)

Engine management (not shown)

ae 42 =

Me

Wiring diagrams - 2003-on models

Wire colours

Key to items

B

Black

P

Purple

1

G K

Green Pink

R_ S$ U W

Red Slate Blue White

4 5

Lg Light green N Brown

O

Orange

Y

Yellow

Diagram 3

Battery tte

17 Engigine cooling i fan

: Ignition switch

18 LH horn switch 19 RH horn switch

Engine fusebox R4 = main relay R6 = horn relay

6

12°63

20 LH horn 21 RH horn

Passenger fusebox

R8 = accessory socket relay 16 Engine cooling fan relay

25 Diagnostici socket 26 fined control unit

27 Driver's airbag 28 Passengert’s airbag 29 LH seatbelt pretensioner

22 Steering wheel clock springs 30 RH seatbelt pretensioner 23 Cigar lighter 24 Accessory socket

H33560 Cigar lighter & accessory socket }

Uy -

W/K

Engine management (not shown)

See diagram 7 Interior lighting switch illumination B

Central control unit (not shown)

é

Y}

SERERT SRST

REE

:¢576/8 : c570/6 N we

G

mt INBe

(en IGN1

S4

i”

'¢588/3

¥

c580/8 F2310A See diagram 4

===

Instrument cluster (SRS warning light)

See diagram 3 Diagnostic socket

aE

10374/2

en

Engine management

pone [) some

2

Dyan N/R sme

2

(not shown)

See diagram 3

SRS system

, Central control unit (not shown)

See diagram 4

~ Instrument cluster

_., Automatic transmission (not shown)

%,Se

Qe

ABS/Engine immobiliser (not shown)

p=

B ———

ca

1

sts.

@csa5/t

12°64

Wiring diagrams — 2003-on models

Wire colours B_ Black G

Green

K_ Pink Lg Light green N Brown

Diagram 4

Key to items P

Purple

1

Battery

R

Red

4

Ignition switch

S$ U W

Slate Blue White

5 Engine fusebox 6 Passenger fusebox 10 Fuel tank unit

O Orange

Y Yellow

low fuel warning light alarm warning light main beam warning light LH indicator waring light RH indicator warning light trailer warning light alternator warning light s