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/ 2. S' S' 7
PURDUE UNIVERSITY LIBRARIES R e g u la tio n s f o r th e Use o f M anuscript Theses
The r e s u l t s obtained, and th e t h e s i s p re p a re d i n co n n ec tio n w ith th e r e g u la r ly a ssig n e d t h e s i s s u b je c t a r e th e p ro p e rty o f th e U n iv e rs ity and no p a r t o f th e same may be rep ro d u ced o r p u b lish e d w ith o u t th e w r itt e n consent o f th e P r e s id e n t o f th e U n iv e rs ity o r h is d e s ig n e e . U nless o th e rw ise named, th e head o f th e dep artm en t s u p e rv is in g th e work s h a l l a c t f o r th e P r e s id e n t. T his t h e s i s by . . I*evp.s. Bjro.vw\ ifcC^mno/i su b m itted in p a r t i a l f u l f i l l m e n t o f th e re q u ire m e n ts f o r th e d eg ree o f . .Pfr*P*. . . . has been used by th e fo llo w in g p e rs o n s , whose s ig n a tu r e s a t t e s t t h e i r acc e p ta n c e o f th e above r e s t r i c t i o n s . A l i b r a r y which borrow s t h i s t h e s i s f o r u se by i t s r e a d e rs i s expected to secu re th e s ig n a tu r e o f each u s e r .
NAME AND ADDRESS OF USER
BORROWING LIBRARY
DATE OF USE
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12. ? S' "7
PURDUE UNIVERSITY
T H IS IS TO C E R T IF Y T H A T T H E T H E S IS P R E P A R E D U N D E R MY S U P E R V IS IO N
by
Lewis Brown MeGammon
e n title d
A STUDY OF STABILITY OF AXIALLY COhiPriKSSED PLilTfiS
_______________________KiflNFuiCED BY EDGE ANGLES______________
C O M P L IE S W IT H T H E U N IV E R S IT Y R E G U L A T IO N S O N G R A D U A T IO N T H E S E S
A ND IS A P P R O V E D BY M E A S F U L F IL L IN G T H IS P A R T O F T H E R E Q U IR E M E N T S
FOR THE DEGREE OF
D octor o f P hilosophy
P
r o f e sso r in
Charge
Th
of
e s is
H ead o f S c h o o l o n D epa r tm en t
TO T H E L IB R A R IA N :---XEEK T H IS T H E S IS IS N O T T O B E R E G A R D E D A S C O N F ID E N T IA L .
X._/ '
__
F B o n s s a o iy m
o h a bo b
G l tA D . S C H O O L F O R M 0
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A STUDY OF STABILITY OF AXIALLY COMPRESSED PLATES REINFORCED BY EDGE ANGLES
A T h esis S ubm itted t o th e F a c u lty of Purdue U n iv e rs ity by Lewis Brown McCammon, J r . I n P a r t i a l F u lf illm e n t o f th e R equirem ents f o r th e Degree of D octor o f P h ilo so p h y
A ugust, 1951
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UMI Number: D P12512
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ACKNOWLEDGMENTS
The w r ite r i s e s p e c i a ll y in d e b te d to P ro fe s s o r L. T. Wyly, Head, Department o f S tr u c t u r a l E n g in eerin g , Purdue U n iv e r s ity , d i r e c t l y su p erv ised th e work o f t h i s i n v e s t i g a t i o n .
who has
P ro fe s s o r Wyly
o r i g i n a l l y proposed th e program and t e s t e d tw en ty -fo u r specim ens G ra n ite C ity , I l l i n o i s , d u rin g 1940.
at
He a ls o te s t e d 34 a d d itio n a l
specim ens in 1946 a t N o rthw estern U n iv e r s ity .
F in a n c ia l support f o r
t h i s e a r ly work came from th e A m erican I n s t i t u t e o f S te e l C o n stru c tio n and N orthw estern U n iv e rs ity and was a rra n g e d by th e e f f o r t s o f P ro fe s s o r Wyly. For th e work in 1940, t h e American S te e l F oundries f o r two months k in d ly lo a n e d th e use o f t h e i r 1 ,0 0 0 ,0 0 0 pound te s t i n g machine and th e s e r v ic e s o f Mr. Henry C over, who o p e ra te d th e m achine. The f i n a l phase o f th e re se a rc h program was fin a n c e d by th e Purdue R esearch F oundation through an X-R F ellow ship w hich ra n f o r two y e a rs and th ro u g h an a d d itio n a l g r a n t o f $2,500. A ll o f th e t e s t specim ens in c lu d in g th e n e c e ss a ry m a te r ia ls , f a b r ic a ti o n and h e a t tre a tm e n t were g e n e ro u sly su p p lie d w ith o u t charge by th e In la n d S te e l C o rp o ra tio n of C h icag o , I l l i n o i s .
T h is su p p ly in g
o f th e t e s t specim ens amounted to o v er 11,000 pounds o f In la n d H i-S te e l and many hours o f la b o r re q u ire d to f a b r i c a t e th e specim ens which a r e a l l d i f f e r e n t and th e r e f o r e r e q u ir e much c a r e f u l s u p e rv is io n and a t t e n tio n .
Mr. W. W. Sm ith, fo rm e rly A s s is ta n t V ice P r e s id e n t o f th e In la n d
S te e l C o rp o ratio n ; Mr. L. E. C ham berlin, A s s is ta n t Manager o f S a le s , P la te and Shape D iv is io n ; and Mr. J . M. H a ile y , C h ie f R esearch E n g in eer,
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ii
R esearch and Development D epartm ent a r e In la n d S t e e l C o rp o ratio n o f f i c i a l s who c o o p e ra te d g en ero u sly i n f u r n is h in g th e t o t a l o f n in e ty two t e s t specim ens. Mr. Henry Penn, Chicago D i s t r i c t E n g in eer f o r the American I n s t i t u t e o f S te e l C o n s tru c tio n , gave much v a lu a b le a d v ic e , a s s is ta n c e and encouragem ent th ro u g h o u t th e e n t i r e program. P r o f e s s o r s R. E. Fadum, John E . G oldberg, G. T. M ille r , E. 0 . S t i t z , R. G. Sturm , and R. B. W iley gave v a lu a b le a id and h e lp fu l s u g g e s tio n s i n t h e i r c a p a c ity as members o f th e w r i t e r 's a d v iso ry and exam ining co m m ittees. P h o to g rap h ic work f o r t h i s t h e s i s was done by R. E. P eterso n and R. C. N eff of Purdue U n iv e rs ity . The fo llo w in g s tu d e n ts o f Purdue U n iv e rs ity have made a sub s t a n t i a l c o n tr ib u tio n t o th e co m pletion o f th e e x te n s iv e t e s t i n g program: R. G. Hayes
R. K. Wheeler
D an iel Banks
G. W. Mason
A. Y. A ragaki
Max Luming
A. T. Shak
J . N.
Uhl
R. T. Myers
R. F .
Corder
W. E. W itz e ll
T. M. I r v in e
The fo llo w in g s tu d e n ts of N orthw estern U n iv e r s ity have made a s u b s t a n t i a l c o n tr ib u tio n to th e te s t in g program: F. H oblick G. G reenberg A. G. L inow ieki R ichard C u lte r R ich ard H arza.
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TABLE OF CONTENTS
Page ACKNOWLEDGMENTS .......................................................................................................
i
LIST OF FIGURES .................................................................................................
iii
LIST OF TABLES ...................................................................................................
vi
ABSTRACT.....................................................................................................................
v ii
INTRODUCTION .............................................................................................................
1
DISCUSSION OF PROBLEM............................................................ PURPOSE OF RESEARCH .........................................................................................
10
HISTORY OF THIS INVESTIGATION ...................................................................
10
SCOPE OF THESIS ............................................... ................. . ..............................
11
SUMMARY OF TESTS PERFORMED.............................................................................. 1940 S e r ie s ..............................................- ..................................... 1946 S e r ie s ...................................................................................... . 1950 S e r ie s .............................................................................. TEST PROCEDURES AND EQUIPMENT ....................................................................... G eneral .......... 1940 S e r ie s ......................................................................... 1946 S e r ie s .......................... . ........................................................ 1950 S e r ie s .......................................................................................
12 12 12 12 18 18 23 24 25
MATERIAL TESTS........................................................................................ TEST RESULTS ............................................................................................................ E f f e c t o f Low Y ield P o i n t ................ E f f e c t o f T h in Angle L e g s .......... ........................................... E f f e c t o f R e s tr a i n ts in'! T estin g S e t-U p ............................... E f f e c t o f Using T hree P an els .......... Number o f Naves Between Support P o i n t s ................. S lip o f S u p p o rt Lugs .................................................................... S tr e s s D is tr ib u t io n Across P la t e .......................................... D eterm in atio n o f B uckling Load ....................
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28 32 49 50 51 51 52 52 53 53
TABLE OF CONTENTS (c o n tin u e d ) Page SUMMARY OF TEST RESULTS .....................................................................................
56
COMPARISONS WITHLITERATURE ...............................................................................
59
CONCLUSIONS ................................................................................................................
62
APPENDIX ......................................................................................................................
64
BIBLIOGRAPHY ................................................................................................................
87
VITA ...............................................................................................................................
88
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iii
LIST OF FIGURES Figure 1
Page Model No. 2 of Member A-9 Quebec B rid g e A fte r F a i l u r e ............................................................ . ...................... ..........................................
2 5
2
B u ckling Formulae
3
R e la tio n s h ip o f B uckling V a ria b le s to P la t e T hickness f o r B u ilt Channel S e c tio n .......................
7
4
T e st Column D e ta ils ...................................................................
14
5
N om enclature ...................................................................................
15
6
C r o s s - s e c tio n of T e st S et-u p Showing L a te r a l S upport S y s te m ....................................................................
20
G en eral View o f T e st S et-u p f o r Specimen EO o f th e 1946 S e r i e s ..............................
21
G eneral View Showing In s tru m e n ta tio n f o r 1946 S e r ie s ......................................................................................
21a
A rrangement o f D ials f o r M easuring L a te r a l D e f le c tio n s , 1950 S e r ie s ..............................................
27
10
G eneral View of T e st Set-Up f o r 1950 S e rie s . . . . . . .
29
11
T y p ical T ension S tr e s s - S t r a in Curve f o r M a te ria l Coupon ......................................................................................
31
12
Column D eform ations
o f "A"S e r ie s ....................................
34
13
Column D eform ations
o f "B"S e r ie s .....................................
35
14
Column D eform ations
o f MCMS e r ie s .....................................
36
15
Column D eform ations
o f "D"S e r ie s .....................................
37
16
Column D eform ations
o f "E"S e r ie s .....................................
38
17
Column D eform ations
o f "F1'S e r ie s
..............................
39
18
Column D eform ations
o f "G"S e r ie s ....................................
40
19
Column D eform ations
o f "H"S e r ie s ....................................
41
20
Column D eform ations
o f “J " S e r ie s ................
42
21
Column D eform ations
o f "K"S e r ie s .....................................
43
7 8 9
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iv
LIST OF FIGURES (c o n tin u ed ) F ig u re
Page
22
Column D eform ations o f "L" S e r ie s
......................................
^
23
Column D eform ations o f
"M"S e r ie s
......................................
45
24
Column D eform ations o f
"P"S e r ie s
. . . » .............................
46
25
Column Defar c a t io n s o f
"0" S e r ie s
......................................
47
26
Column D eform ations of
"R"S e r ie s
......................................
48
27
E f f e c t o f T e s tin g R e s tr a i n ts on Columns W ithout A ngles ........................................................................................
51a
28
S tr e s s D is tr ib u t io n i n Specimen R-3 . . . . . . . . . . . . . . . .
54
29
S tr e s s D is tr ib u tio n i n Specimen K - l
............................
55
30
Summary o f T est R e su lts .................................................................
57
31
R e la tio n s h ip betw een C r i t i c a l S t r e s s , b / t and R fo r a B u il t Channel w ith L /b = 2 .............................
58
32
Views o f T e ste d Specimens
...................................
65
33
Views o f T ested Specimens
........................................................
66
34
Views of T ested Specim ens
........................................................
67
35
Views o f T e s te d Specimens
................................................
36
Views o f T ested Specimens
37
Views of T e s te d Specimens
...........................................
38
Views o f T e s te d Specimens
........................................................
39
Views o f T ested Specimens
..........................................
40
Views of T e s te d Specimens
........................................................
73
41
Views o f T e s te d Specim ens
........................................................
74
42
Views o f T ested Specimens
............................................
43
Views o f T e ste d Specimens
..........................................................
44
Views o f T e s te d S p e c im e n s
45
Views o f T ested Specimens
...............
68 69 70 71 72
75 76
..............................................
77
.............................................
78
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V
LIST OF FIGURES (c o n tin u e d ) F ig u re
Page
46
Views o f T ested Specimens ...........................................................
79
47
Views o f T ested Specimens
.............................................
80
48
N e u tra l A xis T e st o f Specimen L2
..................................
81
49
N e u tra l Axis T e st o f Specimen D7
.........................
82
50
T est S e t-u p , 1950 S e r ie s
51
View o f Specimen Ml a f t e r F a il u r e
52
View o f Specimen K1 a f t e r F a ilu r e
53
View o f Specimen F4 a f t e r F a ilu r e .................................
........................................
83
............................... ......................................
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84 85 86
Vi
LIST OF TABLES T a b le
Page
1
P r o p e r tie s
o f 1940 S e r ie s o f T est Columns ................................... 13
2
P r o p e r tie s
o f 1946 S e r ie s o f T est Columns ...........................
3
P r o p e r tie s
o f 1950 S e r ie s of T est Columns ....................................18
4
Lengths and S upport D ista n c e s f c r Column S e r ie s ....................... 20
5
Comparison of O bserved and P re d ic te d B uckling
S t r e s s e s . . 61
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17
vii
ABSTRACT Tho purpose o f t h i s re s e a rc h was to d eterm in e th e r e l a t i v e p ro p o rtio n s o f th e fla n g e a n g le s n e c e s s a ry t o make an a x i a l l y com p re sse d p l a t e re a c h any bu ck lin g s tr e n g th up t o 60,000 p s i . The p r in c i p a l v a r ia b le s which w ere in v e s tig a te d were th e L/b r a t i o f o r th e p l a t e , th e b / t r a t i o f o r th e p l a t e , and th e s iz e o f edge a n g le s .
S te e l o f v a r io u s y i e l d p o in t s was u s e d , w ith th e maximum
b e irg about 75,000 p s i .
The range o f th e v a r ia b le s was so chosen a s
to c o v e r th e c u r r e n t p r a c t ic e and ex ten d c o n s id e ra b ly above th e v a lu e s now bein g g e n e r a lly used. E ig h ty column specim ens have been t e s t e d under a x i a l compres s io n w ith l a t e r a l su p p o rt so arran g ed a s to s im u la te th e e f f e c t o f la c in g b a rs a s used i n column d e sig n .
The specim ens were b u i l t up
c h an n e ls each c o n s is tin g o f a web p l a t e w ith edge a n g le s on one fa c e , The t e s t columns a r e a rra n g e d i n f i f t e e n s e r i e s such th a t th e o n ly v a r ia b le f o r a g iv e n s e r i e s i s th e s iz e o f edge a n g le s u s e d . SR-4 s t r a i n gages were u sed t o d e te rm in e th e s t r e s s d i s t r i b u t i o n th ro u g h o u t th e member and to m easure th e s t r e s s e s d u rin g b u c k lin g . M echanical d i a l i n d i c a t o r s were u sed to d eterm in e th e o v e r a ll change in le n g th o f th e specim en and th e l a t e r a l d e f le c tio n s due t o th e a x ia l lo a d in g . L a te r a l su p p o rt fo r th e specim ens was p ro v id e d a t th e t h i r d p o in ts a lo n g eac h
edge o f th e p l a t e .
P r in c ip a l r e s u l t s and co n clu sio n s a r e as fo llo w s: 1.
I t i s p o s s ib le to s t i f f e n p la te s w ith edge a n g le s so t h a t
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viii
th e y w i l l c a r r y th e s t r e s s given by the Bryan form ula f o r an a x i a l l y com pressed p la te w ith sim ple su p p o rts along the lo n g itu d in a l edges. 2.
P re s e n t methods o f a n a ly s is do check th e ex p erim en tal r e s u l t s .
3»
With p ro p e r ca re th e c u r r e n t l i m i t o f b / t fo r web p l a t e s may be c o n s id e ra b ly exceeded.
Edge a n g le s o f s u f f i c i e n t
s iz e must be u s e d . 4*
A s e t o f t e n t a t i v e u ltim a te s tr e n g th cu rv es a r e g iv en show in g th e s iz e o f edge a n g le s r e q u ir e d to make a p l a t e o f giv en b / t s a fe a g a in s t b u ck lin g f o r any s t r e s s up to 60,000 p s i.
This cu rv e a p p lie s t o p la te s where th e L /b r a t i o i s 2 .
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A STUDY OF STABILITY OF AXIALLY COMPRESSED PLATES REINFORCED BY EDGE ANGLES
INTRODUCTION Need f o r R esearch A su rv ey of t e s t s o f b u ilt- u p la c e d columns w ill show a g r e a t number o f l o c a l f a i l u r e s a s c o n tr a s te d w ith i n t e g r a l f a i l u r e s .
See f o r
exam ple, T able 1 i n "A B r ie f Review o f S te e l Column T e s ts '1 by L. T. 1 /* Wyly . Such lo c a l f a i l u r e p r e c i p i t a t e s c o lla p s e a t a s t r e s s w e ll below th e y ie ld p o in t of th e m a te r ia l. ty p e d e s c rib e d above.
F ig u re 1 shows a f a i l u r e o f th e
T h is i s th e second model o f th e c r i t i c a l member
o f th e i l l - f a t e d Quebec b rid g e , having ad eq u a te la c in g , i t f a i l e d a t a s t r e s s ab o u t 25 p e r c e n t below th e y ie ld p o in t o f th e m a te r ia l,
in view
o f th e f a c t t h a t th e f a i l i n g lo a d of th e second Quebec model was about th e same a s th e d e sig n lo a d , i t seems h ig h ly p ro b ab le t h a t i f f a i l u r e had n o t o c c u rre d d u rin g c o n s tru c tio n due to f a u l t y la c in g , i t would have o c c u rre d due to d e f i c i e n t bu ck lin g s tr e n g th o f th e main m a te r ia l when 2 /*
th e l i v e lo a d was added i n s e r v ic e .
Column No. 1 o f B u lle tin No. 44
o f th e I l l i n o i s E n g in eerin g Experim ent S ta t io n , r e p o r te d by T a lb o t and
2/*
Moore
, f a i l e d by b u c k lin g o f web and f la n g e a n g le s betw een la c in g
Numbers r e f e r to th e b ib lio g ra p h y a t th e end of t h i s r e p o r t.
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o
y iniiwiim %M a , ,/J 'U L -
t*
-v - ' V’fcft ' , S i > k 4 „
li;v _ fi!
•H
f*4 fc< l> V-l
«5
•ri • /- I. _ fi 0~\ » to 4J to XS c j rJ O H H
«
gj
i-3 M a, c> o
H W ) •H fr*
R e p ro d u c e d with perm ission of the copyright owner. Further reproduction prohibited without permission.
co n n ec tio n s a t an average u n it s t r e s s o f ab o u t 23*500 p s i .
The y ie ld
s tr e n g th fo r th e m a te r ia l in th e column was 43*300 p s i and th e p l a t e b / t was 53*3 which c o rresp o n d s to a Bryan s t r e s s o f 37*200 p s i f o r K = 4 -0 .
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4
DISCUSSION OF THE PROBLEM U nit s tr e s s e a used i n d e sig n in g s t e e l columns r e s t s q u a re ly on th e assum ption t h a t th e column elem ents a re s a f e a g a in s t b u c k lin g . The p ro p o rtio n s o f th e web p l a t e s and o u ts ta n d in g le g s o f th e a n g le s a re k/> i /> y based upon th e Bryan form ula . T his form ula i s shown in F ig u re 2 .
The most common c a s e , (shown a s p a r t B o f F ig u re 2 ) where
th e edges o f th e p la te a r e su p p o rted a g a in s t l a t e r a l d is p la c e m e n t, b u t no t a g a i n s t r o t a t i o n , and where th e p l a t e le n g th i s s e v e r a l tim e s th e w id th , u ses a K v a lu e o f 4 -
When the edges a re clam ped, so th e r o t a
tio n a s w ell a s d isp lacem en t i s p re v e n te d , K = 7* For th e o u ts ta n d in g le g s of edge a n g le s , (shown a s p a r t D o f F ig u re 2 ) , where one edge of th e p l a t e i s f r e e w h ile th e o th e r i s su p p o rted a g a in s t l a t e r a l d isp lacem en t b u t not a g a in s t r o t a t i o n , KOne of th e m ost commonly u sed s e c tio n s i s composed of two b u i l t chan n els la c e d to g e th e r .
In th i s c o n s tr u c tio n th e s id e s o f th e web
p la te a r e s u p p o rte d a g a in s t l a t e r a l disp lacem en t by th e a n g le s which span between la c in g i n t e r s e c t i o n s and which m ust be s t i f f enough to su p p o rt th e p l a t e in a d d itio n to c a rry in g t h e i r own com pressive lo a d . Where th e a n g le s a r e la r g e enough to do t h i s , th e b u ck lin g s tr e n g th o f th e web p l a t e w i l l be g iv e n by th e Bryan fo rm u la , a s d is c u s s e d above, w ith a v alu e o f K - 4-
I f no a n g le s a t a l l were u sed , th e
s tr e n g th o f th e web p l a t e m ight be assumed to be g iv e n by th e E u ler form ula (see F ig u re 2 ) . I t i s re a s o n a b le to assum e, th e n , t h a t a s th e s iz e o f th e edge
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20
:4 p
60
I
$0
;
b
p Wldtb - ThickneBej Ratio BRTAMS BUCKLING FORMULA: : ' ' '
; 2 _
|
1tV
| ~
| C ritical Stress * K
TT B
| . ■; : ' '
S 1 !■■-•! "
. .2
a nort* irw^ ft\ -. 0,0905JETT
1■■■ :
■t
i Where: K " Constant determined by] the boundary conditions ~j ; E ]■ Modulus of e la s tic ity ((taken as 30,000,000 p s i,) ! :MT Ratio (taken as 0,3) I .' ; I ’ .; j EDLSl’ S COLUMN FORMULA, fo r I* • b: 2
! C ritic a l Stress - ^ T T 2 E f | \ FIGURE 2 ;
I i '
! I
-
i
2
0.0835 TT2 E
Buakling Formulae i
:
■(
R e p ro d u c e d with perm ission of the copyright owner. Further reproduction prohibited without permission.
I , I
100
6
a n g le s in c r e a s e s th e b u ck lin g s tr e n g th o f th e web p l a t e w ill in c re a s e t 2 from th e E u le r v alu e (no edge a n g le s ) o f 0.0835 E ( £ ) t o th e Bryan v alu e o f 0.090 5 K 7r^( ^ ) ^ .
T h e re fo re , by u sin g a n g le s o f th e
p ro p e r s i z e , so th a t th e y a d e q u a te ly s u p p o rt th e edges o f th e p la te a g a in s t l a t e r a l d is p la c e m e n t, t h e s tr e n g th of th e web p la te may be in c re a s e d f o u r f o ld .
By in c re a s in g th e s iz e o f th e a n g le s s t i l l f u r t h e r ,
so t h a t th e edges o f th e p l a t e cannot e i t h e r d is p la c e o r r o t a t e , th e s tr e n g th of th e p l a t e may be in c re a s e d s e v e n fo ld .
T his l a t t e r in c re a s e
w i l l be very d i f f i c u l t and r e q u ir e v e ry la r g e a n g le s b u t th e f o u r f o ld in c r e a s e i s w e ll w ith in th e ra n g e o f p r a c t i c a l p o s s i b i l i t y . C u rren t d e sig n s p e c if i c a t io n s assume th a t p l a t e s w i l l reac h th e Bryan s t r e s s w ith K = 4*
The d e s ig n e r m ust th e r e f o r e u se la r g e
enough a n g le s to g iv e th e sim ple edge su p p o rt re q u ir e d . P re s e n t d e sig n s p e c i f i c a t i o n s a r e g e n e r a lly in a d eq u ate w ith re g a rd to th e d e s ig n of t h e s e c tio n between th e la c in g i n t e r s e c t i o n s . S p e c if ic a tio n s assume th a t th e e n t i r e s e c tio n , p l a t e p lu s a n g le s , w i l l a c t as a r i g i d u n i t .
T his i s n o t th e a c tio n which o c c u rs, s in c e
th e p l a t e and a n g le s w i l l each te n d to b u ck le in d iv id u a lly .
The
v a r i a t i o n o f " r" f o r th e t o t a l s e c tio n , as th e p la te in c r e a s e s , i s shown i n F ig u re 3 f o r a s p e c if i c c a s e .
I t w i l l be seen t h a t as th e
p l a t e th ic k n e s s in c re a s e s from 3 / 8 in c h to 1 in c h th e " r" f o r th e t o t a l s e c tio n becomes sm aller and th e " L /r" g r e a t e r .
P re se n t p r a c t ic e would
th u s r e q u ir e th e la c in g c o n n ec tio n s t o be moved c l o s e r to g e th e r f o r th e same assumed s tr e n g th , alth o u g h we have good re a so n to b e lie v e t h a t th e p la te i s s tre n g th e n e d in s te a d of w eakened.
More im p o rta n t, i t w i l l
be n o te d t h a t th ro u g h th e e n t i r e ran g e o f p l a t e th ic k n e s s s tu d ie d ,
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7
Column Section
800
Angles x 4 x 1/2
700
Length between l a t e r a l supports taken ■ bn
600
Euler stre ss fo r en tire section
Web p late width ■ 24inchea thickness; variable 500
40
400
Bryan stre ss fo r p late K - 4.0 300
1.0
5 0 .8 u
0 ..
.
t
FIGUREi 3,
1.0 ' 2.0 ; tp » Plate thickness!, inches .1
. . . .
.
.....
. . .
I
...
; .
.!
3.0 j
tpj • Plate thickness,
. . . . . .
Relationship of Buckling Variabjl,es to P late Thickness fo r a B uilt Channel Section
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8
from 3 /8 to 3 in c h e s , th e change in " r" i s very sm all and can have l i t t l e e f f e c t , a s su ch , on th e " L /r" v a lu e . i s n o t th e t r u e s t a t e o f a f f a i r s .
Again we know th a t t h i s
The r e l a t i v e s t i f f n e s s o f th e an g les
r e q u ir e d to a t t a i n a g iv e n s tr e n g th v a i l v ary m arkedly a s th e p la te th ic k n e s s i s changed. Any ex p erim en tal approach to th e problem o f p ro p o rtio n in g th e edge s t i f f e n e r s f o r a p la te w ill en co u n ter s e v e ra l q u e s tio n s which r e q u ir e th e u se o f c a r e f u l l y made assu m p tio n s.
These m ight be b r i e f l y
l i s t e d a s fo llo w s : 1.
What v a lu e o f p l a t e w idth s h a l l be used f o r com puting th e Bryan s tr e s s e s ? C u rren t s p e c if i c a t io n s u se th e d is ta n c e betw een l i n e s o f r i v e t s , a lth o u g h th e r e i s good e x p e rim e n ta l reaso n f o r u sin g th e o v e r a ll w idth o f th e p l a t e .
2.
I s i t p o s s ib le to assume a c e r t a i n a x is f o r com puting th e p r o p e r ti e s o f th e com posite s e c tio n ?
G e n e ra lly sp e a k in g , th e
c e n tr o id a l a x is o f a b u i l t ch an n el l i e s f a i r l y c lo s e to th e p la n e o f c o n ta c t between th e an g les and th e p l a t e , and i t would g r e a t l y s im p lify th e d e s ig n e r 's c a l c u la tio n s i f he co u ld s a f e ly make a sim ple assu m p tio n o f t h i s k in d . 3.
How many p a n e ls should th e b u d d in g model c o n ta in ? A l a r g e number o f p a n e ls would g iv e a b e t t e r ap p ro x im atio n o f what m ight happen n e a r th e c e n te r o f a la c e d column, b u t economic re a s o n s r e q u ir e a lim ite d number.
4*
When can a specim en be s a id to have buckled? For th e t h e o r e t i c a l l y s t r a i g h t column th e r e would be no
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9
l a t e r a l d e f le c ti o n u n t i l th e c r i t i c a l o r bu ck lin g s t r e s s was reac h ed , th e n a sudden l a t e r a l d e f le c tio n would c l e a r l y mark th e b u ck lin g s t r e s s . The a c t u a l t e s t colum ns, how ever, would have c e r t a i n in e sc a p a b le i n i t i a l d e f le c ti o n s .
These i n i t i a l d e f le c tio n s g iv e r i s e to d e f le c tio n s which
in c re a s e s t e a d i l y as th e lo a d i s a p p lie d , and th e r e i s no sh arp b u ck lin g p o in t a s would be found i n th e t h e o r e t i c a l l y s t r a i g h t co lu m n .• A stu d y o f th e t e s t r e s u l t s w i l l a llo w a more d e ta ile d d is c u s s io n o f th e s e q u e s tio n s l a t e r i n t h i s t h e s i s . The p r in c i p a l v a r ia b le s i n t h i s problem a r e : b / t f o r th e p l a t e L/b f o r th e p l a t e , w ith L being th e d is ta n c e between l a t e r a l sup p o rts . R = I aA p , which i s a measure o f th e s iz e o f th e a n g le w ith r e f e r ence t o th e s iz e o f th e p l a t e . For t h i s s tu d y , a range o f b / t v a lu e s from 16 to 64 was u se d .
The
range b ra c k e ts th e v alu e of 40 which i s th e maximum c u r r e n t ly allow ed by s p e c i f i c a t i o n s .
The 16 i s g e n e r a lly sm a lle r th a n commonly u sed and
the 64 i s g e n e r a lly h ig h e r th a n commonly u se d . The ra n g e o f L /b was from 1 .0 to 2 .0 .
For an L /b o f l e s s th an
1 .0 o nly v ery sm all a n g le s would be needed to reach v ery high s t r e s s e s , -L/b « 2 .0 i s g r e a te r th a n would be g e n e r a lly used i n p r a c t i c e . The range f o r R was chosen t o f i t th e p a r t i c u l a r s e r i e s o f colum ns, an e f f o r t b ein g made to e x ten d th e R v a lu e s u n t i l th e s e r i e s reac h ed th e y ie ld p o in t o f th e m a te r ia l or th e Bryan s t r e s s f o r K = 4* Another v a r ia b le i s th e y ie ld p o in t of th e m a te r ia l.
H ere, a
s u c c e s s fu l e f f o r t was made t o b rirg th e m a te r ia l y i e l d p o in t to 75,000
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10
p s i.
This v a lu e i s c o n s id e ra b ly above th e y ie ld p o in ts f o r m a te r ia ls
commonly used i n modern s t r u c t u r e s , and should cover improvements i n m a te r ia ls fo r sane tim e t o come. Thus an e f f o r t has been made to choose ran g es f o r th e v a r ia b le s which in c lu d e c u r r e n t p r a c t i c e and e x te n d somewhat above and below th e p re s e n t v a lu e s u sed . PURPOSE OF RESEARCH The p u rp o se o f t l i s r e s e a r c h i s to d eterm in e th e r e l a t i v e p ro p o r tio n s o f th e f la n g e a n g le s n e c e s s a ry to make th e column web s a fe a g a in s t lo c a l b u d d in g in a b u i l t c h an n e l la c e d column s e c tio n .
A f u r th e r p u r
pose i s t o p re s e n t ex p erim en tal d a ta to be u sed as a g u id e f o r th e p ro p o rtio n in g o f any p l a t e s t i f f e n e d by edge a n g le s , f o r a x i a l s t r e s s up to 60,000 p s i . HISTORY OF THIS INVESTIGATION In F ebruary o f 1940, P r o f e s s o r L. T. Wyly, th e n of N o rthw estern U n iv e rs ity , i n t e r e s t e d Mr. Henry Penn, D i s t r i c t E n g in eer of th e Ameri can I n s t i t u t e of S te e l C o n s tru c tio n , I n c . , a t C hicago, and Mr. W. W. S m ith, S a le s E ngineer o f th e In la n d S te e l Company, i n t h i s problem . At t h a t tim e , N o rth w estern U n iv e rs ity d id n o t have a l a r g e t e s t i n g machine and th e American S te e l F oundries k in d ly ag reed to a s s i s t i n th e t e s t i n g work a t t h e i r G ra n ite C ity la b o ra to r y where th ey have a o n e -m illio n pound t e s t i n g m achine. fu lfille d
Both o f th e se agreem ents were
and in J u ly and August of 1940 P ro fe s s o r Wyly t e s t e d 22
specim ens to f a i l u r e .
I n th e summer o f 1942, th e tw e n ty -th ir d specimen
was t e s t e d a t N orthw estern U n iv e rs ity in th e new o n e -m illio n pound
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t e s t i n g m achine.
The m a te r ia l f o r th e s e specim ens had a y ie ld p o in t
o f ab o u t 57»OQQ p s i . At v a rio u s tim e s d u rin g 1945> P ro fe s so r Wyly t e s t e d th r e e a d d i ti o n a l specim ens, none of w hich had edge a n g le s . H irin g th e summer months o f 1946, P ro fe s s o r Wyly t e s t e d t h i r t y one specim ens, many o f which had been h e a t - t r e a t e d in o rd e r t o r a i s e th e y i e l d p o in t o f th e m a te r ia l above 65,000 p s i . I n June o f 1948, th e w r i t e r was g ra n te d an XE F ello w sh ip by th e Purdue R esearch F o u n d atio n and a stu d y was und ertak en t o d eterm in e what f u r t h e r t e s t i n g sh o u ld be done to com plete th e i n v e s t ig a t io n .
Study
of th e d a ta re v e a le d t h a t th e h e a t tre a tm e n t o f th e specim ens had v a r ie d c o n s id e ra b ly and i t was th e r e f o r e d e s ir a b le to cu t coupons from undamaged p o rtio n s o f th e t e s t specim ens o f th e 1946 s e r i e s and p erfo rm te n s io n t e s t s upon them to d e te rm in e th e p h y s ic a l p r o p e r ti e s o f th e m a te r ia l in each t e s t specim en.
W ith t h i s in fo rm a tio n , i t was th en p o s s ib le to
re q u e s t an a d d itio n a l t h i r t y - f o u r specim ens from th e In la n d S te e l Company. These t e s t specim ens a r r iv e d du rin g th e summer o f 1950 and t e s t i n g was im m ediately begun.
At t h e p re s e n t tim e , a l l specimens have been t e s t e d
w ith t h e e x c e p tio n o f eleven p ie c e s mhich w i l l have s tr e n g th s exceeding th e c a p a c ity o f th e m achines c u r r e n tly a v a ila b le . SCOPE OF THIS THESIS T h is t h e s i s re c o rd s th e ex p erim en tal r e s u l t s an d e x p la in s th e m ethods o f teajbing used i n th e in v e s tig a tio n .
An a tte m p t i s made to
show th e c o r r e l a ti o n betw een ex p e rim e n ta l d a ta and r a t i o n a l methods used t o a r r i v e a t th e c r i t i c a l s t r e s s f o r such a b u il t- u p s e c tio n . e x p erim en tal d a ta a r e p re s e n te d in th e form o f c u rv e s, w hich, i t
R e p ro d u c e d with perm ission of the copyright owner. Further reproduction prohibited without permission.
The
12
i s hoped, w ill be o f v a lu e t o th e d e s ig i e n g in e e r. SUMMARY OF SPECIMENS TESTED 1940 S e r ie s The 1940 s e r i e s c o n s is te d o f tw e n ty -th re e specim ens th e dim ensions o f which a r e shown i n Table 1 .
G eneral la y o u t o f th e t e s t specim ens i s
shov/n in F ig u re 4 , and an e x p la n a tio n o f th e no m en clatu re used i s shown in F ig u re 5* The web p l a t e s and a n g le s u sed f o r t h i s s e r i e s were In la n d H i-S te e l w ith a y ie ld s tr e n g th o f 57,000. o rd in a ry m ild carbon s t r u c t u r a l s t e e l . d ia m e te r, d riv e n h o t.
The d e t a i l s were made o f
R iv e ts were o n e -h a lf in c h in
Both ends o f th e columns were m ille d a t 90 d eg rees
w ith th e a x is of th e specim en, both ways.
S p e c if ic a tio n s c a l l e d fo r
s t r a i g h t m a te r ia l and f a b r ic a te d columns w ith o u t k in k s o r cam ber. 1946 S e r ie s The 1946 s e r i e s c o n s is te d o f t h i r t y - f o u r specim ens, th e dim ensions o f TAhich a re shown i n T able 2 .
A ll main m a te r ia l i n th e s e specim ens
was to be In la n d H i- S te e l and c e r t a i n o f th e t e s t members were to be h e a t t r e a t e d to r a i s e t h e y ie ld p o in t o f th e m a te r ia l.
G eneral form o f
th e 1946 specim ens was th e same a s f o r the 1940 s e r i e s (See F ig u re 4)* 1950 S e r ie s The 1950 s e r i e s c o n s is te d o f t h i r t y - f o u r specim ens, th e dim ensions o f which a re shown in TahLe 3*
A ll main m a te r ia l i n th e s e specim ens was
to be I n la n d H i- S te e l and a l l members were t o be h e a t t r e a t e d to a s s u re a y ie ld s tr e n g th o f 75,000 p s i minimum.
G en eral form o f th e 1950 s p e c i
mens was th e same a s f o r th e 1940 an d 1946 s e r i e s ( See F ig u re 4)* Cou pons of th e m a te r ia l, h e a t t r e a t e d a t t h e same tim e a s th e f a b r ic a te d specim ens,w ere s u p p lie d f o r a l l o f the 1950 s e r i e s .
R e p ro d u c e d with perm ission of the copyright owner. Further reproduction prohibited without permission.
Mark
Web P la te (in ch es)
Angle S iz e (inches.)
AO Al A2 A3
12 x 3 /4 tl tl It
None 2 x lj x i 2 x l£ x I 2 x 1 -3 /4 x £
3.5 3.5 3.5 3.5
B1 B2 B3 B4
12 x 3 /8 it it it
2 2 2 2
x x x x
1 -1 /8 x 3/16 l£ x 1 /8 1 - 3 /4 x 1/8 2 x 3 /16
3.5 3.5 3.5 3.5
Cl C2 C3 C4
12 x £ n if it
2 2 2 2
x x x x
1 x 1 /8 l £ x 1 /8 l j x 1 /8 1 - 3 /4 x 3/16
3.5 3.5 3.5 3.5
Dl D2 D3 D3
12 x 3/4 ii ii it
2 2 2 2
x x x x
1^ x 5/16 2 x £ 2£ x i 3 x £
5.0 5.0 5.0 5.0
El E2 E3
12 x 3/8 11 It
2 x 1 -3 /8 x 3 /1 6 2 x 1-7/8 x 3 /1 6 2 x 2 i x 3 /16
5.0 5.0 5.0
FI F2 F3 F4
12 x £ It It II
2 2 2 2
5.0 5.0 5.0 5.0
x x x x
l£ x £ 1 -5 /8 x 3/16 2 -1 /8 x 1 /8 2 - 3 /4 x 3 /1 6
O v e ra ll Length (fe e t)
R e p ro d u c e d with perm ission of th e copyright owner. Further reproduction prohibited without permission.
R eproduced with permission of the copyright owner. Further reproduction prohibited without permission.
T ab le 1 Angles
P la te b /t
J j. u X m.
16 16 16 16
1.69 1.69 1.69 1.69
32 32 32 32
I in . *
b /t
P r o p e r tie s of 1940 S e r ie s o f T e st C R . i/ Ia /Ip
T o tal S ectio n 2/ r X I 4 in . (in ch es)
4.5 0 5 .5 0 6. 50
0 .344 0.580 0.911
0 0 .203 0.343 0.533
0.375 0.476 0.494 0.516
0.422 1.244 1.571 2.012
0 .2 ] 0.32 0.36 0.4(
0.211 0.211 0.211 0.211
5.50 11.50 13.50 10.16
0.186 0.283 0.443 1.008
0.880 1 .3 4 2 .1 3 4-78
0.283 0.276 0.294 0.370
0.345 0 .4 5 2 0 .6 2 0 1.249
0.22 0.2'0 . 3; 0.4!
48 48 48 48
0 .0 6 3 0.0625 0.0625 0.0625
7 .5 0 9 .5 0 11.50 8 .8 3
0.085 0.165 0.283 0.678
0.190 0.210 0.234 0.310
0.135 0.227 0.357 0.6 2 4
0.1' 0.2, 0 .3 0 .4
16 16 16 16
1.69 1.69 1.69 1.69
4 .3 0 7.50 9 .5 0 11.50
0.737 1.351 2.614 4. 520
0.437 0.800 1.547 2.6 8
0.523 0.542 0.597 0.661
1.860 2.565 4.060 6.106
0.4 0 .4 0.6 0.7
32 32 32
0.211 0.211 0.211
6 .8 3 9.5 0 11.50
0.334 0.832 1.430
1.59 3.95 6.78
0.301 0.354 0.402
0.515 1.055 1.630
0 .; 0.2. 0 .!
48 48 48 48
0.0625 0.0625 0.0625 0.0625
4.50 8.16 1 6 .5 0 14.16
0 .344 0.531 0.797 2. 608
5. 51 8.50 12.76 4 1 .70
0.278 0.289 0.306 0.482
0.404 0.602 0.850 2.418
o .; o .: 0.2 0/
—
MM
1.3 6 2 .6 4 4 .5 3 10.87
1/
About c o n ta c t p la n e betw een p la te and a n g le s . See F ig . 4 f o r d e t a i l s of specim ens.
2
/
About cen tred .d al a x i s .
5
I 1 I
6
R e p ro d u c e d with perm ission of the copyright owner. Further reproduction prohibited without permission.
R eproduced with permission of the copyright owner. Further reproduction prohibited without permission.
D S e rie s o f T e st Columns T o ta l S ectio n 2/ r I 4 ) in .
. :
Area Sq. i n . Wtd. Mom.
Y .P. Asked k si
A ctu al Y .P. M a te ria l P la te Angles k si k si
Observi S' 1
L /r
0.422 1.244 1.571 2.012
0.216 0.345 0.385 0.432
56 35 31 28
9 .0 0 10.50 10.62 10.74
-8 .8 0 10.40 10.51 10.67
57 57 57 57
-— --
0.345 0 .452 0 .6 2 0 1.249
0.248 0.291 0.339 0 .4 5 9
48 41 35 26
5-60 5.34 5.40 5.92
5.45 5.25 5.25 5.89
57 57 57 57
--63 56
0 .135 0.227 0.357 0 .624
0.190 0.245 0.305 0.408
63 49 39 29
3.72 3.78 3 .8 4 4.3 2
3 .6 6 3. 72 3.7 6 4*28
57 57 57 57
— 63 — 58
1.860 2.56$ 4.060 6.106
0.412 0.486 0.604 0.732
44 37 30 25
11.00 1 0.88 1 1 .12 11.38
11.06 10.90 11.12 11.38
57 57 57 57
—-— —
0.515 1.055 1.630
0.301 0.424 0.520
60 42 35
5.69 5.87 6 .0 2
5.61 5.82 5.99
57 57 57
0 .404 0.602 0.850 2.418
0.299 0.377 0.462 0 .716
60 48 39 25
4.50 4 .2 4 4 .0 0 4 .7 1
4 .4 5 4 .1 7 4.02 4 .8 0
57 57 57 57
■ -
_
— — —■ —
4
— 58 57
Y
— 55 ~ 59
< r