PS Magazine Issue DA Pamphlet 750-38

PS Magazine, also known as the Preventive Maintenance Monthly, is an official publication of the Army, providing informa

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PS Magazine Issue DA Pamphlet 750-38

Table of contents :
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Citation preview

1M 38-75 0

ARMY T ECHNIC AL M A N UAL

ARMY EQUIPMEN T RECORD PROCEDUR ES 15 JAN 6 4

HEADQ UARTE RS, DEP ARTMEN T 0 FTH E ARMY

1I[~Oo.UM~l[RS, O

'/I

~S\l\lllllOll, \I.C. ["~Rl""[1I1 Of lll[ ~R""

~

Updated 1M 38.750

~ ~ ----"

WHAT'S NEW ? Meet the New TM 38 -750

taLJ't ~oh::'FO~~aC~:~/

Find Your Category

-r::tl

COMBAT VEHICLES 200000 On-the-go (Operation) Have-a-Care {Maintenance) Th is is Your Equipment life (History)

5 8

3D

&. OPER ATlOl" ;1I. RF.t:ORI)S CD MAINTf: NANCf; Rf:(:()/I/l S ~

HISTORlr.A I. REU JRIlS

TACTICAL & SU PPORT VEHICLES 300000 Wheels within Wheels 46 WEAPONS 100000 Hot "Rods" and Heavyweights

58

MISSILE SYSTEMS 600000 .",

')

Flyi ng Fi repower

63

ElECTRONICS & COMMUNICATION 400000

1iiiiii_, RidingtheWavefiengthS)

--/

11

AIRCRAFT 500000 Bird'sEyeView

73

SPECIAL PURPOSE EQUIPMENT lDOODD .....

Boats,BulidozersandWhat-have-you

78

PAGING THE FORMS-WITH ENTRIES DA f~rm 348 SF46 DA Form 2400 DA Form 2401 DAForm2401 DDform314 OA form1404 DAFolm2406 OAFolm1401

5 6.61 48 51 11. 60 8, 53 11 . 60. 19 16 19. 52.59

OAform 2410 26 OAform 2408·11 FSN 7510·889·3494 (B inderl 30 DAform2408·12 DA form 2408 30 OAForm2408·13 DA Form 240B·1 31.33 DAForm1408· 14 OAform 2408·2 33 OAfo rm 2408· 18 DA form 240B·3 34. 65,73 OAForm240S OA Form 240a·4 38,62 DAForm241 5 DA form 2408·5 40 OALabel 80 OA Form 2408·10 41.66 DA form55--Series

56.80 15 14 43 14 51, BO 68 81 81

COMMENTS OR RECOMMENDATIONS ON THIS PUBLICATION SHOULD BE fORWARDED DIRICT TO: PUSI DE NT, US ARMY MAINTENANCE BOARD, ATIN: EOlTOR, PS MAGAZINE, fORT KNOX, UNTlI(KY 40121. By Order of Ihe $eCfelary offh . ... ,,',y

HAROLO K. JOHNSON, G e~. ,,,I. U~" . d

J. C. lAMBERT, Majo' Gene,,, I,

Th.

$t" ••• A",'1Y.

Ch i.f o l Staff U~it..d

$tol• • A,m y,

Adiula~1 o..~..,al

Di",ib"t ; o~,

G en. ral - A

Acti • • A rmy, NG and USAR, To be di""buled io acco,d"oce .. ith DA fo,m 12 _ 9 req ui,.me n" fo' l .l/i .tiel.

.

WHAT'S NEW? Meet the New TM 38 ·750

faUu ~:uart':o~~aC~!~t? Find Your Category ~

COMBAT VEHICLES 200000 On·the·go (Operation) Have·a·Care (Maintenance) This is Your Equipment life (History)

&

5 8

30

OPERATION Al. Rf.'COR/)S M AI NTF.N ANCf: REOlla)., HISTORICAl, RECORIJS

m

stay ready.

UFEI2 l2KO~D. combat, or when the FSN is changed because it's been modified or rebuilt. The No. 1 copy is sent to your supporting You don't use it when you're sendmointenance activit. ing the equipment out on loan or when The No. 2 IControl Copy) goes to the you're evacuating it for repair and reorganizotion's major command. turn to you. The No. 3(OPY is filed in the equipment log book. The old (OPY gets destroyed. The outfit which has the equipment before the transaction or loss has to The No.4 INMP) copy goes to AMDPC or make out the DA Form 2408·7 and the to the right commodity command listed in one that receives it also fills in a 2408-7. Appendix II 01 TM 38·750.

i&WeOA Form 2408-8 This form is just what the name implies-Equipmenc Acceptance and Registration Record. It's filled out by the accepting inspector who includes the status of the equipment when it was received from the manufacturer . ..~( This form is strictly for information only at user level to assist you when 'you're filling out DA Form 2407.2408·7 or 2410. Note: If you receive equipment without this form in the log book, prepare a new form and fire NMP copy in to AMDPC, noting in the rem~rks block: "Equipment received wlo DA Form 2408~8." _ I,

. ",.~~~ . " ..Vi ·) 'tt"j7Ii" ':. ,:, ,....,•. '.:',1"' .,' 1 J': .' .;:.-~r;;·1I-- ~,~. . .w'-_::t·,; ~L'=: ll~_-~~' .,:.., ..-'I-- .,.!_

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Form 2408-9 . . PROOF ACCEPTANCE RECORD Here's another form that doesn't have to be made out by using unics. This form is used to show a rifled cannon rube, or equipment on which one is installed, has been proof tested in accordance with regulations. It is also used to record serial numbers of replaced tubes and the date the tube was replaced.

CD DA

Form 2408-10 EQUIPMENT COMPONENT REGISTER ~~VL.-L,;;iI~~~~:ii;,.\;j~~lOA Form 2408·10

Here's another one of those forms that is used for more than onc thing. (But, this form isn't used for aircraft.) It is used to keep a record of components that are replaced. You keep a record of serially numbered items and those that a re capable of operating separately. Examples are engines, transmissions, compressors, winches, etc. You also use the 2408·10 as an index when you keep several equipment logs in one binder. The third use of the form is to keep a record of missile components and reo placements. The 2408·10 becomes a permanent part of the log book when it's used as an index or as a component replacement record.

CD DA

Form 2408-14 UNCORRECTED FAULT RECORD ODP! ~LD ON,WAIT, GIVE' llUS FORM A $E"coND. LOOk'. IT NOT ONLY APPLIf.'S TO AQMY AIRCRAFT, SIlT IT~ NoW U9W TO J2ECO~D UNCORRECTED FAUlf> ON On-lac' ARMY EQUIPMENT.·

TANK

M60

.. -•••_... '- OA Form 2408.1 0 19B4 .......

A

When used for equipment (other t han Army aircraft), the maintenance supervisor transcribes the faults from DA Form 2404 to the 2408·14. Not only do the known uncorrected fauies on equipmenc get transcribed from the 2404 co the 2408·14, but also minor replacement shortages which may have been shortages for some time. ~CJ CI 0 CJ CJ ~'I08 .Jf)

T his form is used by the operator when doing rou tine prevencive maintenance inspections, and by any inspectOr of the equipment at any echelon. The DA Form 2408·14 is kept 6 months after the last entry is made in column f. After that you destroy it.

DA Form 2409 EQUIPMENT MAINTENANCE ~ LOG (Consolidated)If you've used this single card log before, then you're in good shape. The form hasn't been changed. It still can be used as ~ insert in the log book to cover items included in a major combination. Or, ie can be used as a separate log for such icems as medical equipment, eee.

Para 4·26 of TM 38·750 te lls you which items of equipment need the 2409 In SEmON A- GENERAL you have FSN; model number; serial number; location (this should be in pencil so that rt can be changed when the item is moved); frequency of maintenance inspections (weekly, monthly, quarterly, semiannually, etc.l called for in the tech pubs; nome of the item; life expectancy of the item when known lif unknown put that down) ; dote item will be permanently withdrawn from service (odd the life expectancy, in years, to the "dote put in service") (if unknown. soy so) , 43

Pul down the number of the organizational TM, ports manual, etc., that apply to the inspection and maintenance of the item (you don" hove to list the MWO's in the block). You also indude the nome of the manufacturer, and the dote item was accepted. If unknown, put it down. The (ost of the item goes there too jf if applies. If it doe~n ' t put N/ A. SECTIO N B- MAINTENANCE INIPECTION RECORO Put down the day, month and year the scheduled maintenance inspection or service was (ornpleted. The person who does the maintenance inspection puts his initials in (olumn b. You enter the results of the inspection and whot (orredive action was token by organizational maintenance. If this is iust a routine maintenance service and the equipment is all right, you (on put down PM Inspected - OK. 8ut, where repairs or services ore required by support maintenance, then

the

order number will be

down.

SECTION C- REPAIR ANO COlT RECORO

All required MWO's applying to the equipment will be recorded by the owning organization. When on officiol MWO is received it will be recorded regardless of the echelon responsible for applying the modification. If this Section D (Modification Record) is filled, then you can attach a DA Form 2408-5, Equipment Modification Record, to the 2409 and put down the info. You enter the MWO number, dote of MWO, symbol "U" for urgent or "N" for normo! (whichever applies), echelon responsible for applying the MWO, MWO kit number or title-. The dote the MWO was finished, the actual manhours it took to apply MWO, and the nome of the organization applying the MWO will be entered by the man who completes or checks the work. He will also sign his nome to show the job's been finished. Be sure you also report accomplishment of the MWO on the DA Form 2407. If you fill up all the space in Section B or (, you can use another 2409 to continue it on. Fill in the heading and then at the boHom of the form mark "Continuation Log." the two I

) is a permanent It w ill go with the item throughout its service life. The consolidated log may be kept in the using unit's maintenance section or in the log book as an insert for a component. This form won't be destroyed until the equipment is disposed of. 44

There's very little [hat you have to worry with as far as calibration of fire control equipment in combat vehicles is concerned. \X'hen you run into tcouble with any of the fire control items, you send out an 50S on a DA Form 2407 to your support maintenance (unless it's something minor that you're authorized to take care of by your TM). So, do yourself, your equipment, and your -support people a favor by not trying CO work on items which you're supposed co keep your "hands off."

AMMO RECORDS - COMBAT VEHICLES You're not going to have much trouble when it comes to filling in forms for ammo in your tanks-because there shouldn't he tOO many-yoll have the \Veapons Record Data, DA Form 2408-4. Most of the forms for ammo, such as the DA Form 2415 , Ammunition Condition Report, and DA Form 2407, which is used as an Equipment Improvement Recommendation, are usually filled in by higher echelon. It's up to your CO to say what reports will be made on ammo. \Vhen ammo doesn't fire the way it's supposed to (malfunction), then it is reported in accordance with AR 700-l300-8.

4S

Form A.Dd Re 'ordfil For-

TACTICAL AND

versa. The high points covering Operational Records, Maintenance Records, Historical Records and Calibration Records are on the following pages. If you need more details on any form , then use your copy of the new TM 38-750.

2400 -YOUR When to use the Equipment Utilization Record (DA Form 2400) depends on your local SOP. JUSt about aU the vehicles that come under the tactical and support vehicle category must have an equipment log. Whether you'll also use the DA Form 2400 along with the log depends on yo ur commander. Us ing the new 2400 is almoSt similar to using (he old DA Form 2400. There are some differences but they' re not tOO great. The new form no longer requires each trip mil eage, load/passenge r data and cargo unload, waiting and travel time.

The 2400 i. normally wed for a 24-hour period. You we • new form each 46

Forme .ud

n 'ordH For-

TACTICAL AND SUPPORT VEHICLES

... tFiWiiil

Equipment in this class include all major items that fall in the 300000 primary equipment category. The Army Equipment Record Procedures for vehicles in the 300000 category are basically the same as for combat vehicles. Although there arc differences, such as equipment entdes and mailing addresses, moS[ of the writings on combat vehicles apply to tactical and support equipment and vice versa. The high poines covering Operational Records, Maintenance Records, Historical Records and Calibration Records are on the following pages. If you need more details on any form, then usc your copy of the new TM 38·750.

These operational requirements for all drivers and equip. ment. See pages 5- 7 for a few more important words on these forms.

Form 2400 - YOUR UTILIIATION RECORD When to U~ the Equipment Utilization Record (DA Form 2400) depends on your local SOP. Just about all the vehicles that come under the tactical and support vehicle category must have an eq uipment log. Whether you' ll also use the DA Form 2400 along w'ith the log depends on your commander. Using the new 2400 is almost similar to using the old DA Form 2400. There are some differences bue they're nor tOO great. The new form no longer requires each trip mileage, load / passenger data and cargo unload, waiting and travel time.

The 2400 is normally used fot a 24-hour period. You .,.. • new form each 46

day except when the vehicle is used for extended time periods like maneuvers, guard duty, trips that take more than one day, etc. There is room on the form for more than one operator within the same 24·hour period; plus space for assignments to four different agencies. One important thing you want to keep in mind is that whether or not you use the 2400, you must also maintain the DA Form 2408·1 that's in your vehicle log book. .....

~~ ~~E2.400IS~ LIKlinus. - +

~~&-""'""--.

47

SUPPORT VEHICLES

The3C operational requiremcncs for all drivers and equipment. Sec pages 5· 7 for a few more important words on these forms.

UTILIIATION RECORD ,,' day except when the vehicle is used for extended time periods like maneuvers, guard duty, n ips that take more than one day, etc. There is room on the form fo r moce than onc operator within the same 24-hour period; plus space for assignments (Q four differem agencies. One important thing you want to keep in mind is that whccher or not you use the 2400, you must also maintain the DA Form 2408·1 th ac's in your vehicle log book.

~--.~ ....JWl~E~OOnusIS~ --:;::J LI K5

47

01 se¥eral, Wlttther you make on. trip its destination, eam trip must be shown by you and the When arrival and d. parture time. assignment the ¥lhide are released from on sign in the person or his representative must destination the ffe 0ppos Ilelease By column whele the ¥lhid. was r. l. osecf.

or several, Whether you make one trip its destination, earn trip must be shown by you and the When time. ture arrival and dtpar assignment the nhide are released from an sign in the person or his representative must destination the Release 8y column oppositeed. where the vehide was releas

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being

used ... '.xl or k de, 'ho d;"" FOR NON AVAILABl.f OR OUT OF 9ERVICE GEAR.

TM 38·660 gives the PM services for commercia l support vehicles. Here you usually do the 90-day or 3,000 miles service (Q) and the 12-monch or 4,000 mile service

.. is the next form in line. This cardboard shoe-tag is still used to exchange unserviceable parts, com· ponen ts and assemblies as in the old days. There has been a slight change to the tag; for these changes and other highlights turn to page 17.

DA Form 2404 DA FORM 2404 is next ... it's still the Equipment Inspeaion and Maintenance Worksheet. The 2404 works the same for equipment in tbe Tactical and Support Vehicle Category as it does for the combat vehicles. The outline on pages 10-15 goes for tactical and support equipment too. S3

DA Form 2405

M-R REGISTER

CAN', S~:W'M . . . TOO BAD. .. BY TU' WAY nUs 2405 C;/l'{IL~

OUTFIT>.

TU&UPRE NO DIFFEr:2GNCEC; IN THE WAY Tl-I& OPEIC'ATIONAL P~COJlVS: As:1E "-IANDlE-D W"'E'N COMPARE'D WIT ... $AY. AN E'QUIPMr'NT POOL. ">0 T .... ERE"'$ NO 4 0I0J;' :

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