PS Magazine Issue 139 1964 Series [139 ed.]

PS Magazine, also known as the Preventive Maintenance Monthly, is an official publication of the Army, providing informa

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PS Magazine Issue 139 1964 Series [139 ed.]

Table of contents :
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Citation preview

Your gear can stay

"GO" only if

YOU do your maintenance

RIGHT and on time ...

The inspector has just wnlked out the g~He. Now it's time to ask yourself what you learned from the inspection. Well ..• if you tried to IHlII the wool over his eyeballs by going heavy on spit-:nuI4polish, you found that he knows two old sayings by heart: "Looks can be deceiving" . .. ami "'Beauty is only skin deep." In other words, he knew what he w:tS looking for. You Icnrnecl whether the maintenance of your equipment is up4tosnuff. And when you added everything together, you got a good picture of the overall condition of your equipment. Finding out about the overall (~ollditioJl of your equipment, you Icarllt~(1 just how good your maintenance program is. The inspection showed you where you're weak and where you're strong. H you came out of the inspection with a lot of points, yOIl can figure YOIl have a good operation. If you're hurting for poinL", it's time to take a long, hard look at the way you do things. You also It~arlu;d whether your way of maintaining your log book recorlls jibed with the inspCelor's. II YOll asked any (Illestions, you found (at least you should've) that the inspector was willing to answer 'em. And if he didn't know the an· swer on the SI)ot, he said he woul(1 find it for you. ]n ease you asked for help on filling out reports-an EIR, for instance -YOIl learned (once again •.. you should've) that dw insp(~etor was willing to pull up a chair and explain Ihfigs. The inspector probably offered some suggestions on how yOIl might I,ettcr maintain your Cfluipment. That means he said something like, "'You ought to try doing it this way" .. • and not "'You will do it like this." Another thing that you learned is that a good insl)ector brings you Ul)-104I1ate in case you're behiml4thC4times on things like publi(~ations ami procedures. You learned, if you've given it some real thought, that the inspector -any inspector-is on your side. After all, he has just as big a stake in things as you if the banoon ever goes up. Why? Because he represents your outfit's Commanding Officer. He is the eyes and cars for your own CG ... be he at division, post, nrmy ... or whatever level. If you scored low in the inspection, you learned something right close to hOItl(,"-your unit CO can be darn hardnoscd about the situation. All the learning in the world won' t do any good, tho, if you dOIl't put it to good usc.

The inspector h.ts just walked out tlw gate. Now it's time to ask yourself what you lea rned fro m the inspection. Well .. • if you tried to pull the wool over his eyeballs by going heavy 011 sp it-uIHI-I)olish, you foulHI that h e knows two old sayings by heart: "looks can h e deceivi ng" . . . and "' Beauty is only skin deeI•. " In other words, he knew wh at he was looking for. You lea rn ed wheth er the maintemmee of your equipment is up-tosnuff. AmI whe n you a dded everythi ng toge ther, you got a good l)icture of the overall condition of your e(luipment. Find ing out about the overall (~ondition of your equipment, you learned just how good your main tenance program is. The inspection showed you where you're weak ami where you' re strong. H YOll came out of th e inspection with a lot of points, you can fi gure you have a gooel operation . If you' re hurting for points, it's timc to take n long, hurd look a t the way you do things. You also It~a rl1ed whc ther you r way of mainlnining your log book r ccorlls jibed with the insp« tor's. If you asked any (lu estions, you found (at least you should' ve) that the in spector was willing to answer ' em. And if h e didn' t know the an· swe r on the 51101, he said h e woultl find it for you . ]n case you asked for help on fillin g out reports-all EIR, for in s ta n(~e -you )carn ell (once again • . . you should' ve ) tha t Iht~ insp(."Ctor was willin g to pull up a chnir a nd explain Ihings. The inspector p roba bly offered some su ggestions on how you might hettc r m aintain your Cfluipment. That m eans he said something like, "You ought 10 try doing it this way" .. • and n ol "You will 110 it like thi s." Another thing that you learned is that a good inspector bring!' you UI)-Io-flate in case you' r e h ehiml-thc-times on things like publications and ])rocedurcs. You learned , if you've given il some r eal thou ght, that the in spector - a ny i nspector-is on your side. Afte r all , he has just as big a l;tukc in Ihings as you if Ihe balloon ever goes up. Why? Because hl~ r CI,resents you r outfit's Commanding Officer . He is the eyes and ears for your own CG . . . he he at division, post, army •.. or whateve r le vel. If you scored low in the inspection, you lea rned something right close 10 hOIlH..'-your unit CO can be darn hard nosed about the situation. All the learning in th e world won' t do any good, tho, if you don't )Jut it to good u sc.

I

"My Kingdom for a horse," Maybe you've changed it to " My Kingdom for a TM," especially if you need to do maintenance on your equipment and you've got nothing to go by. Before you start calling anybody names, maybe you'd better see if you're (0 blame for not having that manual. The thing to remember about pubs is this: If you don't order 'em, you 'f0n't get 'em. And nobody but you will make sure you get pubs. When a CMMI hits you, you'll find the inspectors quoting Appendix II , Para

~::~!~/50-8 (21 Aug 62). ~;jhat do you ~ake sure you getthe pubs In the first place, there are~~ways you ge~as they're issued:

PINPOINT

.--For- AdmIn --istr-_-·-.-...... --. r--For --'..... - ical-...... --..,I DAfonn 12-4} Go Ifvu DA form 12-8 dlannel,' to DA form 12-9 .Baltimore

DA form DA form DA form DA form DA form

1z.J 1 \ 12-32 12-33 12-34 12-35

Go Ifvu

dIanneI,' to II. Louis

*Normally means to battalion level, and from baualion to the publications centers. Many more forms ace being added, especially for technical manuals.

FORMULA DA Form DA form DA Form DA form

12 } 12-1 12-2 12-3

To Post or Djyision Publitations Section. These are used to set up formula distribution.

GET 'EM

"My Kingdom for a horse." Maybe you've changed it to "My Kingdom for a TM," especially if you need to do maintenance 00 your equipment and you've got nothing to go by. Before you start calling anybody names, maybe you'd bettee see if you're to blame for noc having that manual. The thing to remember about pubs is this: If you don't orde~ 'em, you 'Yon't get 'em. And nobody but you will make sure you get pubs. When a CMMI hits you, you'U find the inspectors quocing Appendix II, Para

~:::!~/50.8

(21 62). Aug

HOW PINPOINT WORKS FOQ YEARS: WE" ~D TO GET OUR. PUBS: FROM )oOU. YOU J:lAT ANK. BUT NO MORE ..• .Al.'>O pop.n $TAND AT MY 91PJ:; OF Tl-I~ SAf2 AT-nlE NCOCWEI.

Mha, do you ~ake sure you get the pubs

In the first place, there ace~~ways you

geWs

they're issued:

l

.-~__~~P71~ NPOrl~N~T~~~__' 1 Fer A....._ . Pubs

OAF.... 12-1} Go thru OA F.... 12-8 dlannels' to OAF.... 12·9 Wtimor.

Fer Tedonkal Pubs

OAF.... 12·31 OA Form 12·32 OAF.... 12·33 OA Form 12·34 OA F.... 12·35

Go thru

. dIanneIs' to St.louis

*NormaJly means to battalion level, and from battalion co the publications centers. Many more foems arc being added. especially foe technical manuals.

FORMULA DA form 12

OAF.... 12·1 OA Form 12·2 OA Form 12·3

}

To Post or Division Publications Section. These 01. used to set up formula distribution.

Pinpoint distribution works very much like sending an order to a mail order house through the local catalog office. You can make out your ordee form, then take it to the catalog office and they'll check it over and mail it to the store that handles mail orders. And your order is mailed direct to you. On pinpoint which includes company

and battery size units, you fill out the DA 12 foems and send them to battalion for review. Battalion mails them to the U.S. Army Publications Cencer (Baltimore or St. Louis) for direct distribution of pubs to you. On pinpoint which stops at group or battalion level (such as AR's and circulars) the headquarters clerk orders the publications you need.

I

ATIONS GET 'EM

HOW PINPOINT WORKS FOQ

YEAR~

WE

~D

TO

GE.T OUR PUGS: FROM yoU. YOU r:lAT ANtT ?TAND AT MY 91DE OF T~~ SNZ AT"T)..IE

NCOCWEI.

Pinpoint distribution works very and battery size units, you fill oU[ the much like sending an order to a mail DA 12 forms and send them to battalion order house through the local catalog for review. Battalion mails them to the office. You can make out your order U.S. Army Publications Cencer (Baltiform, then take it to the catalog office more or St, Louis) for direct distribuand they'll check it over and mail it to tion of pubs to you. On pinpoint which the Store that handles mail orders. And stops at group or battalion level (such your order is mailed direct to you. as AR's and circulars) the headquarters On pinpoint which includes company clerk orders the publications you need.

I

I

I

Commanding Officer U. S. Army Publicotions (enter 1bSS Woodson Rood Sf. louis, Missouri 63114

10 Uf

battalion will send 'hese for

ms commandin U. S. Arm1 g offlter publ1(Q'ions Center \&55 Woods St. louis, M on 'Rood issouri &3 \14

'0:

Every pinpoint distribution form has a space for an account number, and that account number is assigned to your outfit by the Publications Center after it gets the approved forms from banalion.

~~i~~?~~;;;;;iiiii

Say you have an account number for pubs listed on DA Form 12-4, and you want to get some pubs that are listed on DA Form 12-34. You still have to send the 12-34 thru channels for approval. Any time you need more, less, or none of the pubs you're gening that are on pinpoint, you change your distribution by sending (hroug~ channels a revised DA Form 12-(series number that

Remember, once your gets an account number, it stays with the outfit even if you change location. And, if you do change your location, be sure to notify Baltimore and St. Louis of your new address. The forms tell you how. In order for a staff ~ for a banal ion or regiment, for example) to get their pinpoint pubs, the DA Form 12-serics will have to be sent to St. Louis and Baltimore, and an account number will Once your outfit gets an account be assigned. number, your pinpoint pubs will be mailed direct to you from Baltimore or St. Louis , except for those which are furnished through your group/battalion, etc, headquarters. Whenever you send in a revised form or another DA 12 Form, you still have to send it thru channels for approval.

You'll find blank spaces on the pinpoint forms. You can't write in requests for other pubs unless you have the word from the Pubs Center; they ' ll tell you what t~ put in the spaces. Army National Guard pin. point dis· tribution is currently limited to the parent TOE unit of Authorized ARNG aviation maintenance shops and on-s ite Nike Hercules units. All other publications are ha nd led by the state AG. Army air Reserve units are on pinpoint for aviation pubs. Your Reserve corps headquarters putS out the word on other pubs.

need even if your TOE isn't listed in the formula. You can find all of this in paras 68 and 70 of AR 310-1.

Extra Copies DA Form 17 is used to ask for additional or replacement copies of pubs. When you get your pinpoint distribution and find there aren't enough copies, then you send the DA Form 17

FORMULA DISTRIBUTION Now for the pubs you don't get on pinpoint. How do you get them? There's a distribution formula in each of these publications that' ll clue you as to w ho gets what. If your out· fit 's listed, you'll get that particular pub from your local publications section ... if you n eed it. If your TOE is listed in WADDAYAMEAN WfE CAN' T }.lAVE" IT•.• Ot...tR OUTFIT IS: T'-'E OL.D 201. CAVALRY AND FOQ "ll-tQE'f GeN· WEN':: SEEN G~TIIN' "lEATJ..IE'12. 5APPL~ MANUALS" OUR lOE' LI5TS: IT!!

EQATtON~

the formula but the pub officer finds out that you don't really need it, he won't send it to you. The pub officer can also get and give you any pub you

to St. Louis or Baltimore, depending upon the publication. Be sure to include your account number and statement exp laining why you need the extra copies. This 'll get you extra copies on a onetime basis; it won't change the number you get automatically by pinpoint. Your local publications section will tell you how to get additional or replacement copies of pubs thac are on formula distribution. T his is usually covered in a post memo or bulletin. If you don't know, make it your business to find out.

I

WORTH THE EFFORT Next time you're pulling a monthly service on your Hawk launcher-and every time from then on-take the time to pull the cover plates from the three downstep switch housings. Then take °a close look inside and see if you can Spot any rust, especially on the part of the arm that swivels around the pose. If you run into any, get rid of it with some crocus cloth. Rust on the part of the arm that swivels could keep the arm from moying and closing the microswirch the way jt oughta. So, as a finishing touch,

LOOK FOR

RUIT HERE use a little OAI (instrument lubricacing oil) at the point where the arm rotates around the post. Be sure a new gasket is installed each time the cover plate is removed. Of course, if you run into more rUSt than you can handle, then ie's time to sing out for your support people.

Do the tems for your Hawk CW Or worse . . . do the tents look like they came out on the short end of an argumem with a meat grinder? Either one or both of these things could happen if you have the wrong tents. And the wrong ones are those without guy lines. The right console tent-the one that has guy lines and gets used with CW A, LPI and the ROR radars-is listed under FSN 8340-823-6965. It's in Section II-the basic issue items list-in the -12P!1 TM for each radar. And to complete the picture, make sure you have a copy of TM 10-8340-20324P (Dec 62) on hand.

READY ... AIM ... FIRE!

>~"'C"'~~ GUI[:W'ok:~. ACCE:SS: ClO%D ".,.tx>OR.

\



. .

,J

You can throw up a round-the-clock armed guard ... set out rraps ... fenceio the area ... and have nets on hand. But that's an expensive way-in men and equipment-to keep mice, birds and what-have-you from getting into a Nike-Hercules missile by way of the guidance section access door. True . . . when the hose assembly used for cooling the guidance package is connected, the door has to be open. And everything and its brother and sister can get inside the missile.

l..!!!~c!!.!,J------' (0 be hooked up when you're not cooling the guidance section. So take the easy way out when you're nOt using the hose for cooling by. disconnecting it and closing the guidance section access door. There's one thing to remember, tho. The coupler end of the hose has a but-

But the hose doesn't have

"__

~.

I cedly valve that's designed to provide a load in case the coupler end is acci· dentally disconneCted from the missile. The load is needed , of course, to keep che blower motor from burning Out if the coupler does break loose. So ... don'c take the hose off the pipe assembly because you'lI take the butterfl y valve out of the picture if you do. Closing the access door when you're not using the hose assembly to cool the guidance package helps take care of your problem. But you're scillieft with the problem of what to do when the hose is hooked up to the missile- Ieav. ing the access door open. The answer, in a (oupla words, is noching much. Maybe it'll help you to know, tho, that the people with the slide rules are trying to come up with an answer or two.

But some Nike systems use a light they're the TM's that have the scoop green paint on the consoles and cabion painting Nike-Hercules equipment. nets. So what do you do? The TM's talk about using gray Why you tuen to page 18 of TM paint for working on consoles and cabi- 9-1430-250-12P/2111 (Oct 63)_ You'll nets in the BC and RC vans and the find what you want there-I-pt cans of like. And the pubs give you a run down lusterless green enamel listed under on stock numbers for the gray paint. FSN 8010-844-0871.

WATCH THE HOOK Dur lUlf-M.u.,

0.. page 24,,01 PS 131 10" _ _ _ .. quell;"" aboo, r""I .haim on tho

Na...Horcule"Cf>Or,.bk

hoh'ing _ . Does ,h. awlit' .zSD 8#>/J1, ttl tho ~'U';'h tho hoisting rmi!i' Sgt G_ L,

Dear Sergeant G. L., Yup, And the same deal goes with other hooks-like the ones on your rocket motor duster hoist beam and the hook on such vehicles as the M62 wrecker.

COATING TURN'>

BROWNJ51-1 WIT~ AGE BUT IFYOU SSE:' RU~T ON 'Tl-IS J..kX)K LOOK INTO T99:-337.

that turns brownish with age. The change in color doesQ.'t mean a thing. But if rust does show up on the hook ... then you take heed of what it says in TB 9-337.

l(olll1/tl4f

HER THREADS SHOW

~

/1\

Y'say the recoil compensating ring on your l06-mm rifle looked bare when you sent it to support for its first SOO-round adjustment? And it came back wearing threads?

So, now you wonder if it's safe to fire? Don't blame you for wondering. Your rifle's pub(TM 9·1000-205-12, Mar 59. with Change 1) doesn't say a thing about its looking different. But, ease off. Threads should show after support's made the necessary adjustment. This adjustment, like it says in para 58, returns the muzzle velocity to newrifle condition. This means, though, that the weapon'll have a small rearward motion when you fire it-something it'll lose the more you use it ... till it'll have no movement. Then, after a while, a new forward movement will set in and you'll be back where you were-needing another adjustment.

Feel better now?

7

OK,meo, let's get these cotton pickin' answers straight so's you don't ruin the blued or polished bearing surfaces on your small arms. Yes, in a tight field situation, you can use laundry soap for cleaning your piece if'" you can't get hold of some bore cleaner, BUT . . . Only if you immediately dry your weapon good and lube it even better to keep it from rusting. No, you can't use steel wool or c;ro. COS cloth to get rid of rust stains,

BUT . ..

Your armorer can use' em •cause a special trained type who won't

off the protective finishes like apt [0 or foul up critical weapon mensions. Yep, you only usc; the cleaning (trials and procedures spelled your weapon's TM or FM. And follow this c1ean.iog bit with a coating of the recommended preserva~ ave. This'U keep your weapon healthy and yourself gig.proof. 11

I

It's enough to bald you ... when the folding beam lock on your M386 launcher fails just as you're unloosing an Honest John. The back-blast separates the beams. They fly back with an awful "whump." And most of [he parts- including the beams-cake a powerful beating.

caused by one of two things. Either somebody (nO[ you, of course) made with an unauthorized welding repa ir on the hook. Or, somebody (you, maybe?) didn't make sure the locking pin was fully engaged when he locked the folding beams in firing position. can do to avoid a bad repeat

12

3. You inspect !he beam iod< for plOpel adj..lmenI ..,d engagement of lhe lodeing pin befo.. eoch and every firing miujon. H you find there'\ not enough tension in the lock group to prevent movement or play of the folding beams. get your annoffr to inuease the tension by odju

I

I,

So you just got your new PU-532/PPS·4 generator set.

r ___________No_w~for the ch.o,ry.e ~1"lIiii -ii~iiiiiiijiiiiij'j. ~

Put the generator BATIERY switch in OFF position.

it to good use. Like shooting a full charge to your Pipsy.4

Set the meter switch to VOLTS. at the same time. Or getting away from a not-so-ideal vehicle battery hookup. You can do it, but there's a . "best way" for charging the PPS-4 battery, the BB-422/U, {'cinstance. The PU-532 lets you charge up to twO BB-42i's and still generates enough spare power to operate the Pipsy-4-at the same time! It takes 2V2 hours to give a full jolt of juice to onc BB-422, and four hours if you're charging twO batteries in parallel (don'c charge more chan twO batteries at a time or you'U overload the generator). The charging method for one or two batteries is the same. Lend an ear. When you take the battery out of service, clean it as per Change 2 to TM 11-6140-202-15. Theo, put it 00 a clean dry surface. Inspect it for electrolyte leakage, bad or missing connectors and bad leads. If you find any, ship it off to your support for repair. Otherwise, remove the cell vent caps and put them in distilled water. Adjust the electrolyte to V8 inch above the plates .. . if necessary. 50

Start the gMerator. Adiusl Ihe ENGINE SPEED ADJ knob of the PU-532 until you get a 35-volt open circuit battery voltage on the generator panel voltmeter. Let the generator run for 10 minutes.

of

Then with either the AN/uRM·105 or TS·352/u multimelers, monitor the open circuit voltage across the BAmRY charging receptacle. Put the BAmRY switch to ON for Ihis.

Lv

.v- 80'1 an 6n.=

3SV

,,' 10 2.lIT> 10

-'-9l!l, t. 20"fim! -26" t. _loi's T. ~ I_or .............)

36 37

...

39 -40

IX.,... 40 vOhs at any """, 51

I

I Now for Ihe cherge Put the generator BATTERY switch in OFF position. Set the meter switch to VOLTS.

Start the geflerotor.

Adjust the ENGINE SPEED ADJ knob of the PU -S32 until you get a 35-volt open circuit battery voltage on the generator ponel voltmeter. Let the generator run for 10 minutes.

Then with either the AN I URM-l 05 or TS-3521 U multimeters, monitor the open circuit voltage across the BATTERY charging receptacle. Put the BArrERY switch to ON for this.

~El~CT 'Tt-IE CQI2RECT \oOl~ S:~1TING-

r-______~==~~~M~~~~~=w~~'N~&~C~~~:~~==:J~~Ii~

r.......-. Abate

1A1TIIIY QfAIGING rUlE Open CiRuIt YoI!ago

an

3SY 36 rI

'0 80°F 6O' F '0 20' F 10 - IO' F

61 ' 21 ' 10

- 9'

39

-20' 4D To prm11I .-rotor ............., ....... 4D "'" ot tI1'f time. 51

CJoartIot """

llatttry

2'12 hrs

2_ 4 hrs

2'/.

4

2'12 2'12 2'12

4

4 4

I

R.adjusl tile ENGINE SPIED AOJ knob so', tile muI'imeter gives you ,he ••llag. reading you ..... ,mall g....at., meter. coupled.ith .Iboat"'. "",', be depended on this. why you muhimeterl. Engine speed in".~ 011"" only tile battery choIving a,cui!. The ,odor drcuHis ...d has • constanl output of 24'/, .oIts-oo malter what tile k.

f.,

That·,

OK. No.! Connect tile battery ,. tile generat., with y.u, CX-8797 cobl•. K y...... dIorging .... int..connect tile batt. ries .ith Coble CX-8798/ U I' hey·.. port . f C.ble K~. MX-476S/ PPS-4. ISM 6115·957-37091. 8. ,u.. tile cables .re seat. d

A (aution here: If gossing (omes too fast (or there's too much), lower the marging yohoge by slowly ro,ating tile ENGINE SPIED AOJ kn.b c....'erdock.ise. And. pretty soon you, batt.ry ,h.uld be charged. But just a cotfon-piddn' important minute he,e, manl Never. never, MOO disconned that (oble from the battery until the generalor's (ompletely off. It's a must in avoiding explosions and bod bums! firsl-se! tile batt.ry ch.rging ,ec.plod. 'w~ch ,. 8ATTElY I.ft). Then-tum tile gen..ator·, fu.1 cutoff volv, ICHOKE CARB ADJ) dodcwke-lF the generator ts not powering the rodor, oIso. The generator wWI stop when the fu. lline and carburetor ar8 empty. Now you con disconnect the (x·8797 from the generator and banery. Don', I.uch tile fu.1 cut.ft Kyou're po.ering tile ,ad.,. In"ood. set "'e batt.ry ch.rging ,,,.plod. 'w~ch I. BATTElY I.ft) ond dis